Volkswagen Phaeton 2003 Maintenace Manual – PDF DOWNLOAD

Description

Volkswagen Phaeton 2003 Maintenace Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Phaeton 2003 Maintenace Manual – PDF DOWNLOAD

Language : English
Pages : 199
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Phaeton 2003 Maintenace Manual – PDF DOWNLOAD

1 Engine list 5
2 Service work 8
2 1 Information about flexible or fixed service 8
2 1 1 Service identification 8
2 1 2 Flexible service 8
2 1 3 Fixed service 9
2 1 4 Service interval display 9
2 2 Service tables 10
2 2 1 Pre-delivery inspection 10
2 2 2 Scopes of service 12
2 2 3 Service intervals to model year ►2013 15
2 2 4 Service intervals as of model year 2014► 17
2 2 5 Air filter 18
2 2 6 Dust and pollen filter 19
2 2 7 Toothed belt 19
2 2 8 Poly V-belt 19
2 2 9 Diesel fuel filter 20
2 2 10 Spark plugs 20
2 2 11 Multi-purpose additive 20
2 2 12 Brake fluid 20
2 2 13 Automatic gearbox 21
2 2 14 Time and mileage-dependent additional work for the markets India, China, Russia and USA to model year ►2013 21
2 2 15 Country-specific additional work dependent on time and mileage 23
3 General information 25
3 1 Raising vehicle with lifting platform or trolley jack 25
3 1 1 Safety information 25
3 1 2 Lifting points for lifting platform and trolley jack 26
3 2 Stickers 27
3 2 1 Attaching “Your next service” sticker 27
3 2 2 Attaching “vehicle data sticker” in customer service schedule: 28
3 2 3 Attaching “LongLife engine oil” sticker 28
3 3 Entries in service schedule 28
3 4 Connecting vehicle diagnostic tester 29
3 5 Vehicle identification number 30
3 5 1 Interpretation of vehicle identification number: 30
3 6 Vehicle data sticker 30
3 7 Severe operating conditions 31
3 8 Countries with hot climate 32
3 9 Country overview for diesel not compliant with EN 590 32
3 10 Country overview for petrol not compliant with EN 228 33
3 11 Engine code and engine number 34
3 12 RME fuel (biodiesel) 35
3 13 Countries with high levels of dust 35
3 14 Identification plate 36
3 15 Shortened intervals for spark plug replacement 37
3 16 Jacking up mode: switching self-levelling suspension off and on 40
4 Descriptions of work 42
4 1 Removable towing bracket: checking 44
4 2 Driving light assist: checking function 47
4 3 Transfer box, front and rear final drive, automatic gearbox: checking oil level 48
4 4 Automatic gearbox: checking ATF level and topping up if necessary 48
4 5 Swivel joints and suspension link mountings: inspecting 49
4 6 Battery: checking battery terminal clamps for secure seating 49
4 7 Battery: checking with battery tester (always refer to workshop manual) 52
4 8 User profile: allocating to ignition key, entering name of customer 53
4 9 Tyres: checking condition, wear pattern, tread depth, tyre pressure and age 54
4 9 1 Tyres: checking condition 54
4 9 2 Wear pattern: checking 55
4 9 3 Tread depth: checking (including spare wheel) 55
4 9 4 General information 55
4 9 5 Tyre pressures, Phaeton 57
4 9 6 Tyre pressure: checking with tyre pressure monitoring system 60
4 10 Brake fluid: changing 62
4 10 1 Safety information 62
4 10 2 Procedure, changing brake fluid 63
4 11 Brake fluid level (dependent upon brake pad/lining wear): check 66
4 11 1 Procedure, brake fluid level (dependent upon lining/pad wear): checking 67
4 12 Brake system and shock absorbers: inspecting for leaks and damage 68
4 13 Brakes, front and rear: checking thickness of brake pads and condition of brake discs 69
4 14 The infotainment system 71
4 14 1 General information on infotainment system 71
4 14 2 Central display and control unit (CDCU) operation at front in centre console 72
4 14 3 Multifunction steering wheel operation 73
4 14 4 Central display and control unit operation (CDCU) in rear passenger compartment 74
4 15 Electric windows: checking positioning (open and close functions) 74
4 16 Vehicle keys: checking function 74
4 17 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 75
4 18 Front passenger airbag: checking activation/deactivation 75
4 19 Bonnet catch hook: grease 76
4 20 Changed tyre pressure values: storing using infotainment 77
4 21 Boots: inspecting 78
4 22 Gearbox mounting: renewing 78
4 23 Rear lid: lubricating left and right multi-joint hinges 80
4 24 Dust and pollen filter: cleaning housing and renewing filter element 82
4 25 Poly V-belt: renewing 82
4 26 Poly V-belt: checking condition 82
4 27 Diesel fuel filter: draining 83
4 27 1 Draining water from diesel fuel filter, 6-cylinder diesel engines 83
4 28 Diesel fuel filter: renewing 83
4 28 1 Diesel fuel filter, 6-cylinder diesel engines, renewing 84
4 28 2 Diesel fuel filter, 10-cylinder diesel engines, renewing 87
4 29 Diesel particulate filter: reading ash loading level 89
4 30 Diesel particulate filter: renewing 89
4 31 Interior and exterior body: inspecting for corrosion with doors and flaps open 90
4 32 Cooling system: checking frost protection and coolant level 91
4 32 1 Frost protection: checking and replenishing coolant additive, if necessary 92
4 32 2 Coolant level: checking, replenishing coolant if necessary 93
4 32 3 Mixing ratio 95
4 33 Air filter: cleaning housing and renewing filter element 95
4 33 1 Air filter element for 10-cylinder diesel engines: removing and installing 95
4 33 2 Air filter element for 6-cylinder diesel engines: removing and installing 99
4 33 3 Air filter element for 6, 8 and 12-cylinder petrol engines: removing and installing 102
4 34 Multi-purpose additive for diesel fuel: adding 107
4 34 1 Specification for using multi-purpose additive for diesel fuel 107
4 34 2 Recommendation for using multi-purpose additive for diesel fuel 107
4 35 Multi-purpose additive for petrol fuel: adding 109
4 35 1 Specification for using multi-purpose additive for petrol fuel 109
4 35 2 Recommendation for using multi-purpose additive for petrol fuel 109
4 36 Engine cover panel -top-: removing and installing 110
4 37 Engine cover -bottom- (noise insulation): removing and installing 112
4 38 Engine oil level: checking 112
4 39 Draining or extracting engine oil, renewing oil filter and replenishing engine oil 113
4 39 1 Engine oil: draining or extracting 114
4 39 2 Oil filter: renewing 115
4 39 3 Oil filter on 6-cylinder petrol engine: renewing 115
4 39 4 Oil filter on 12-cylinder petrol engine: renewing 116
4 39 5 Oil filter on 8-cylinder petrol engine: renewing 118
4 39 6 Oil filter on 10-cylinder diesel engine: renewing 121
4 39 7 Oil filter on 6-cylinder diesel engine: renewing 123
4 39 8 Engine oil: replenishing 124
4 40 Engine oil: capacities and specifications 124
4 41 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 125
4 42 Road test: performing (driving behaviour, noises, air conditioner etc ) 125
4 43 Wheel securing bolts: tightening to specified torque 126
4 44 Tyre repair set: checking if bottle is damaged or used; checking shelf life of tyre sealant 127
4 45 Manual gearbox/final drive: checking oil level 128
4 46 Service interval display: resetting with diagnosis tester 128
4 47 Service interval display: recoding with diagnosis tester 128
4 48 Sunroof: checking function, cleaning and greasing guide rails 129
4 49 Sliding sunroof drains: checking for blockage, cleaning if necessary 129
4 50 Sliding sunroof seal: lubricate 132
4 51 Wiper blades: checking park position, adjusting if necessary 132
4 52 Window wash/wipe system and headlight washer system: checking function and settings 134
4 52 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 134
4 52 2 Window wash/wipe system and headlight washer system: checking jet setting and adjusting jets if necessary 136
4 53 Power assisted steering: checking fluid level 137
4 54 Headlight adjustment: checking gas discharge headlights without DLA 139
4 54 1 Test and adjustment conditions 140
4 54 2 Headlight adjustment (ECE): adjusting 140
4 54 3 Headlight adjustment (SAE): checking 141
4 54 4 Gas discharge headlights without “Dynamic Light Assist” dynamic main beam regulation: adjusting for vehicles up to week 47/08 143
4 54 5 Gas discharge headlights without “Dynamic Light Assist” dynamic main beam regulation: adjusting for vehicles from week 48/08 149
4 55 Headlight adjustment: checking gas discharge headlights with DLA 151
4 55 1 Conditions for testing and adjustment: 151
4 55 2 Headlight adjustment (ECE): adjusting 152
4 55 3 Headlight adjustment (SAE): checking 153
4 55 4 Gas discharge headlights with “Dynamic Light Assist” dynamic main beam regulation: adjusting 157
4 56 Headlight adjustment: checking fog lights 159
4 56 1 Test and adjustment conditions 159
4 56 2 Headlight adjustment: checking 159
4 56 3 Fog lights and other auxiliary lights: adjusting 160
4 57 Track rod ends: checking clearance, firm seating and boots 161
4 58 Telematics system: activating and deactivating 161
4 58 1 Telematics control unit: checking 162
4 58 2 Telematics control unit – fitting location: 162
4 58 3 Telematics function overview – 3 buttons 163
4 59 Transportation level: deactivating 164
4 60 Door arrester: grease 165
4 61 Underbody sealant: inspecting for damage to underbody sealant, underbody panels, routing of lines and plugs 166
4 62 Idler pulleys for poly V-belt: renewing (8-cylinder petrol engines) 166
4 63 Camshaft drive toothed belt: renewing (8-cylinder petrol engines) 166
4 64 Central display and control unit (CDCU): setting units of measurement, clock and date 166
4 65 Central display and control unit (CDCU): determining language for lettering and language version 168
4 66 Spark plugs: Renew 169
4 66 1 Renewing spark plugs, 6-cylinder engine 170
4 66 2 Spark plugs, renewing on 8-cylinder engine 174
4 66 3 Spark plugs, renewing on 12-cylinder engine 177
5 Exhaust emissions test 186
5 1 Exhaust emissions test for diesel engines 186
5 1 1 Exhaust emissions test for diesel engines using diesel tester V A G 1743 186
5 1 2 Exhaust emissions test for diesel engines with OBD 191
5 2 Exhaust emissions test for petrol engines 193
6 Glossary 196
7 —Change history— 199

S.V 27/01/2025