Volkswagen Polo 1995 Maintenace Manual – PDF DOWNLOAD

Description

Volkswagen Polo 1995 Maintenace Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Polo 1995 Maintenace Manual – PDF DOWNLOAD

Language : English
Pages : 158
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Polo 1995 Maintenace Manual – PDF DOWNLOAD

1 Engine list 5
2 Service work 10
2 1 Service tables 10
2 1 1 VW engine oil standards 10
2 1 2 Filter change intervals 10
2 1 3 Toothed belt change intervals 11
2 1 4 Service intervals 11
2 2 Delivery inspection 12
2 3 Oil change service 13
2 3 1 Oil change service every 15,000 km 13
2 3 2 Oil change service according to flexible service interval display (7,500…15,000 km) 14
2 4 Inspection service 15
2 4 1 Inspection service every 12 months 15
2 4 2 Inspection service every 30,000 km 17
3 General information 21
3 1 Lifting the vehicle 21
3 1 1 Trolley jack: 21
3 1 2 Lifting platform: 21
3 1 3 Lifting points for lifting platform and trolley jack: 22
3 2 Sticker 22
3 2 1 Vehicle data sticker 22
3 2 2 “Your first service” sticker (delivery inspection) 23
3 2 3 “Your next service” sticker 23
3 3 Connecting vehicle diagnostic tester 24
3 4 Vehicle identification number 26
3 4 1 Interpretation of vehicle identification number: 26
3 5 Vehicle data sticker 26
3 6 Countries where diesel has a high sulphur content 27
3 7 Engine code and engine number 27
3 8 RME fuel (biodiesel) 27
3 9 Type plate 28
4 Descriptions of work: 29
4 1 Swivel joints: inspecting 30
4 2 Automatic gearbox: checking ATF level, topping up if necessary 30
4 3 Battery: checking 30
4 4 Battery: checking battery terminal clamps for secure seating 31
4 5 Tyres: checking condition, wear pattern, inflation pressure, tread depth 32
4 5 1 Tyres: checking condition 32
4 5 2 Wear pattern: checking 33
4 5 3 Tyre tread depth: checking and entering 33
4 5 4 General information 33
4 5 5 Tyre pressure: checking, correcting inflation pressure if necessary 34
4 6 Brake system: inspecting for leaks and damage 36
4 7 Front and rear brake pads/linings: checking thickness 36
4 7 1 Front brake pads: 37
4 7 2 Rear drum brake pads: 37
4 7 3 Rear brake pads: 38
4 8 Brake system: changing brake fluid 38
4 8 1 Operation and safety notes 38
4 8 2 Brake fluid specification 39
4 8 3 Procedure, changing brake fluid 39
4 9 Brake fluid level: checking 41
4 9 1 Procedure, brake fluid level: checking 41
4 10 Electric windows: initialising (activation) 42
4 10 1 Electric windows: initialising 42
4 11 Vehicle system test: carrying out test 42
4 12 Folding fabric sunroof: cleaning and lubricating guide rails 43
4 13 Boots: inspecting 44
4 14 Checking first aid box expiry date 44
4 15 Poly V-belt: checking condition, tensioning if necessary 44
4 15 1 Poly V-belt: checking condition 44
4 15 2 Poly V-belt: tensioning (engines without automatic tensioning roller) 45
4 16 Fuel filter: renewing 46
4 16 1 Fuel filter: renewing, PD TDI diesel engines 46
4 16 2 Fuel filter: renewing, SD SDI diesel engines 47
4 17 Fuel filter: draining water (diesel engine) 48
4 17 1 Fuel filter: draining water, SD SDI diesel engines 49
4 17 2 Fuel filter: draining water, PD TDI diesel engines 49
4 18 Cooling system: checking frost protection and coolant level 50
4 18 1 Checking frost protection 51
4 18 2 Coolant level: checking, replenishing coolant if necessary 51
4 19 Idling speed: checking and adjusting if necessary 53
4 20 Air filter: cleaning housing and renewing filter element 53
4 20 1 Air filter: cleaning housing and renewing filter element, Mono Motronic engines 53
4 20 2 Air filter: cleaning housing and renewing filter element, 2-valve engines 54
4 20 4 Air filter: cleaning housing and renewing filter element, 2-valve roller rocker finger engines 56
4 20 5 4 – Air filter: cleaning housing and renewing filter element, 4-valve roller rocker finger engines 58
4 20 6 Air filter: cleaning housing and renewing filter element, SD, SDI diesel engines 59
4 20 7 Air filter: cleaning housing and renewing filter element, PD diesel engines 60
4 21 Engine cover panel -top-: removing and installing 61
4 21 1 Engine cover, 2-valve roller rocker finger engines: removing and installing 61
4 21 2 Engine cover, 4-valve roller rocker finger engines: removing and installing 61
4 22 Engine cover panel, -bottom- (noise insulation): removing and installing 62
4 23 Engine oil level: checking 62
4 24 Engine oil: draining or extracting and replenishing; renewing oil filter 63
4 24 1 Engine oil: draining or extracting and replenishing 63
4 24 2 Oil filter: renewing 65
4 24 3 Engine oil: replenishing 67
4 25 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 68
4 26 Carrying out road test 68
4 27 Wheel bolts: tightening to specified torque 69
4 28 Radio and radio-navigation system: sticking serial number and code number onto unit card 71
4 29 Radio/radio-navigation system: activating anti-theft coding 71
4 30 Manual gearbox/final drive: checking oil level, topping-up oil if necessary 72
4 31 Headlight adjustment: checking, adjusting if necessary 73
4 31 1 Fuel gauge table 73
4 31 2 Checking headlight adjustment (using new test screen without 15° setting line) 74
4 31 3 Headlights with gas discharge bulbs 75
4 31 4 Carrying out basic setting using vehicle diagnostic tester 76
4 31 5 Adjusting headlights vehicles ► 09 99 79
4 31 6 Adjusting headlights vehicles 10 99 ► 79
4 31 7 Vehicles ► 09 99 80
4 31 8 Vehicles 10 99 ► 80
4 32 Sunroof: checking function, cleaning and greasing guide rails 80
4 33 Window wash/wipe system and headlight washer system: checking function 81
4 33 1 Windscreen wash/wipe system: checking anti-freeze concentration and replenishing fluid if necessary 81
4 33 2 Window washer system: checking jet setting, adjusting jets if necessary 82
4 33 3 Headlight washer system: checking jet setting, adjusting jets if necessary 85
4 34 Wiper blades: checking park position and setting angle 86
4 34 1 Wiper blades: checking park position, adjusting if necessary 87
4 34 2 Windscreen 87
4 34 3 Rear windscreen 87
4 34 4 Wiper blades: checking setting angle, adjusting if necessary 87
4 35 Power assisted steering: checking fluid level 88
4 35 1 Cold fluid: 88
4 35 2 Fluid at operating temperature (above approx 50°C) 89
4 36 Service interval display: resetting 90
4 36 1 Service interval display: resetting in vehicles ►1997 90
4 36 2 Non-flexible display 91
4 36 3 Flexible display 91
4 36 4 Service interval display: resetting, vehicles 1998► 92
4 36 5 Service interval display: resetting with vehicle diagnostic tester 96
4 37 Track rod ends: checking clearance, firm seating and boots 105
4 38 Dust and pollen filter: renewing filter element 105
4 38 1 Removing: 106
4 38 2 Installing: 106
4 39 Door arrester: lubricating 106
4 40 Clock: setting to correct time 107
4 40 1 Vehicles ► 1997 107
4 40 2 Vehicles 1998 ► 107
4 40 3 Vehicles 2000 ► 107
4 40 4 Set clock Polo GTI vehicles 2000 ► 108
4 41 Underbody protection: visual check for damage 108
4 42 Toothed belt: checking for wear 108
4 42 1 SDI engines 109
4 42 2 TDI engines 109
4 43 Camshaft drive toothed belt and tensioning roller: renewing, PD diesel engine 110
4 44 Toothed belt: renewing 110
4 45 Toothed belt: checking condition and tensioning, tensioning toothed belt if necessary 111
4 45 1 Toothed belt: checking condition 111
4 45 2 Toothed belt tension: checking 111
4 45 3 Toothed belt: tensioning 112
4 46 Spark plugs: renewing 112
4 46 1 Spark plugs: renewing, Mono Motronic engines 113
4 46 2 Spark plugs: renewing, 2-valve engines 113
4 46 3 Spark plugs: renewing, 2-valve roller rocker finger engines 114
4 46 4 Spark plugs: renewing, 4-valve roller rocker finger engines 115
4 47 Camshaft drive toothed belt: checking (4-cylinder petrol engine) 116
4 48 Driver and front passenger airbags: visual check of airbag units 117
5 Exhaust emissions test 119
5 1 Exhaust emissions test for petrol engines without OBD 119
5 1 1 Exhaust emissions test for petrol engines, methods to activate disturbance variable for control circuit test 126
5 1 2 Engine code: AQQ 127
5 1 3 Engine codes: ADX, AEA, AEV, 127
5 1 4 Engine codes: AEE, AER, AEX, AKK, AKV, ALL, ANX, APQ, AUD 128
5 1 5 Engine code: AFK 129
5 1 6 Engine code: AFH 130
5 1 7 Engine code: AHW 131
5 1 8 Engine code: AJV 132
5 1 9 Engine code: ALD 133
5 1 10 Engine code: APE 134
5 1 11 Engine code: ARC 135
5 1 12 Engine codes: AUA, AUB 136
5 1 13 Engine code: AUC 137
5 2 Exhaust emissions test for petrol engines with OBD 138
5 2 1 Engine codes: AQQ, AVY 140
5 3 Exhaust emissions test for diesel engines without OBD 141
5 3 1 Exhaust emissions test for diesel engines without OBD with diesel tester V A G 1743 141
5 3 2 Exhaust emissions test for diesel engines without OBD with emissions testing station VAS 6300 148
6 Glossary 157

S.V 27/01/2025