Volkswagen Polo 2010 Maintenance Manual – PDF DOWNLOAD

Description

Volkswagen Polo 2010 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Polo 2010 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 228
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Polo 2010 Maintenance Manual – PDF DOWNLOAD

1 Engine list 5
2 Service work 8
2 1 Information about flexible or fixed service 8
2 1 1 Service identification 8
2 1 2 Flexible service 8
2 1 3 Fixed service 9
2 1 4 Service interval display 10
2 2 Service tables 12
2 2 1 Delivery inspection 12
2 2 2 Scopes of service 14
2 2 3 Service intervals to model year ►2013 17
2 2 4 Service intervals as of model year 2014► 19
2 2 5 Air filter 20
2 2 6 Dust and pollen filter 20
2 2 7 Panoramic sliding sunroof 20
2 2 8 LPG filter 21
2 2 9 Toothed belt 21
2 2 10 Poly V-belt 21
2 2 11 Diesel fuel filter 22
2 2 12 Spark plugs 22
2 2 13 Brake fluid 22
2 2 14 Automatic gearbox 22
2 2 15 Multi-purpose additive 22
2 2 16 Time and mileage-dependent additional work for the market Russia to model year ►2013 23
2 2 17 Country-specific additional work dependent on time and mileage 23
3 General information 25
3 1 Raising vehicle with lifting platform or trolley jack 25
3 1 1 Safety information 25
3 1 2 Lifting points for lifting platform or trolley jack 26
3 2 Stickers 27
3 2 1 Attaching “Your next service” sticker: 27
3 2 2 Attaching “vehicle data sticker” in customer service schedule: 28
3 2 3 Sticker “Warning: LPG vehicle!” 29
3 3 Entries in service schedule 29
3 4 Connecting vehicle diagnostic tester 29
3 4 1 Connecting vehicle diagnostic tester 29
3 4 2 Connecting and reading autogas control unit 31
3 5 Vehicle identification number 32
3 5 1 Vehicle identification number on lower edge of windscreen 33
3 5 2 Vehicle identification number on extension of longitudinal member 33
3 5 3 Significance of vehicle identification number 33
3 6 Vehicle data sticker 33
3 7 Severe operating conditions 34
3 8 Countries with hot climate 35
3 9 Country overview for diesel not compliant with EN 590 35
3 10 Country overview for petrol not compliant with EN 228 36
3 11 Engine code and engine number 37
3 12 Countries with high levels of dust 38
3 13 Identification plate 39
3 14 Shortened intervals for spark plug replacement 40
4 Descriptions of work 45
4 1 Removable towing bracket: checking and cleaning if necessary 47
4 2 Swivel joints and suspension link mountings: inspecting 49
4 3 Automatic headlight control and static cornering light: checking function 50
4 4 Automatic gearbox 09G: changing ATF 52
4 5 Front passenger front airbag: checking key switch and “ON/OFF function” 52
4 6 Battery: checking battery terminal clamps for secure seating 54
4 6 1 Battery in engine compartment 54
4 6 2 Battery in luggage compartment 56
4 7 Battery: checking with battery tester (always refer to workshop manual) 58
4 8 Status of battery: reading, sending diagnosis protocol online 58
4 9 Tyres: checking condition, wear pattern, tyre pressure and tread depth 58
4 9 1 Tyres: checking condition 59
4 9 2 Wear pattern: checking 59
4 9 3 Tyre tread depth (including spare wheel): checking 59
4 9 4 General information 60
4 9 5 Tyre pressures, Polo (6R1) 61
4 10 Brake and clutch system: change brake fluid 68
4 11 Brake system and shock absorbers: inspecting for leaks and damage 74
4 12 Brakes, front and rear: checking thickness of brake pads and condition of brake discs 74
4 12 1 Front brake pads: checking 75
4 12 2 Rear disc brake pads: checking 76
4 12 3 Rear drum brake pads: checking 77
4 12 4 Brake discs: checking condition 78
4 13 Brake fluid level: Check 78
4 14 Diesel particulate filter: checking 80
4 15 Electric windows: checking positioning (open and close functions) 80
4 16 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 81
4 17 Boots: inspecting 81
4 18 Gearbox mounting: renew 81
4 19 Interior and exterior body: inspecting for corrosion with doors and flaps open 82
4 20 Poly V-belt: renewing 82
4 21 Poly V-belt: checking condition 83
4 22 Cooling system: checking frost protection and coolant level 84
4 22 1 Frost protection: checking, replenishing coolant additive if necessary 85
4 22 2 Coolant level: checking, replenishing coolant if necessary 86
4 22 3 Mixing ratio 86
4 23 Diesel fuel filter: renewing 87
4 23 1 Diesel fuel filter: renewing, variant 1 87
4 23 2 Diesel fuel filter: renewing, variant 2 89
4 24 Air filter: cleaning housing and renewing filter element 92
4 24 1 Air filter element: removing and installing, 1 4 l PFI engines 93
4 24 2 Air filter element: removing and installing, 1 2 l manifold injection engines 93
4 24 3 Air filter element: removing and installing, 1 2 l TSI engines 95
4 24 4 Air filter element: removing and installing, 1 4 l TSI engines (63 kW and 132 kW) 97
4 24 5 Air filter element: removing and installing, 1 2 l TSI engines and 1 4 l TSI engines (engine codes: CJZC, CJZD, CPTA, CZEA) 99
4 24 6 Air filter element: removing and installing, 2 0 l TSI engine 101
4 24 7 Air filter element: removing and installing, diesel engines 103
4 24 8 Air mass meter and air filter housing: cleaning 105
4 25 Multi-purpose additive for diesel fuel: adding 106
4 25 1 Specification for using multi-purpose additive for diesel fuel 106
4 25 2 Recommendation for using multi-purpose additive for diesel fuel 106
4 26 Multi-purpose additive for petrol fuel: adding 108
4 26 1 Specification for using multi-purpose additive for petrol fuel 108
4 26 2 Recommendation for using multi-purpose additive for petrol fuel 108
4 27 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 109
4 28 Engine cover panel “top”: removing and installing 110
4 28 1 Engine cover panel: removing and installing, CR diesel engines 110
4 28 2 Engine cover panel: removing and installing, 3-cylinder CR diesel engines 111
4 28 3 Engine cover panel: removing and installing, 1 4 l TSI engines 112
4 29 Motor compartment cover (noise insulation) “bottom”: removing and installing 113
4 30 Engine oil level: checking 113
4 31 Draining or extracting engine oil, renewing oil filter and replenishing engine oil 115
4 31 1 Engine oil: draining or extracting, 1 2 l PFI engines, 1 4 l PFI engines, 1 2 l TSI engines, 1 4 l TSI engines and common rail diesel engines 115
4 31 2 Engine oil: draining, 1 4 l TSI engine (engine code: CPTA) 117
4 31 3 Engine oil: draining, 2 0 l TSI engine 119
4 31 4 Oil filter: renewing, 1 4 l PFI engines 120
4 31 5 Oil filter: renewing, 1 2 l manifold injection engines 121
4 31 6 Oil filter: renewing, 1 2 l TSI engines and 1 4 TSI engines 122
4 31 7 Oil filter: renewing, 1 4 l TSI engine (engine code: CPTA) 124
4 31 8 Oil filter: renewing, 2 0 l TSI engine 125
4 31 9 Oil filter: renewing, CR diesel engines 129
4 31 10 Engine oil: replenishing 131
4 32 Engine oil: capacities and specifications 131
4 33 Panorama sliding sunroof: check function, clean and lubricate guide rails and clean wind deflector 132
4 33 1 Noise and function: checking 133
4 33 2 Guide rails: cleaning and lubricating 133
4 33 3 Guide rail: cleaning and lubricating from inside 134
4 33 4 Glass panel guide: cleaning and lubricating from inside 135
4 33 5 Guide rail: cleaning and lubricating from outside 135
4 33 6 Glass panel mechanism: cleaning and lubricating 136
4 33 7 Glass panel guide: cleaning and lubricating from outside 137
4 33 8 Wind deflector: cleaning 138
4 33 9 Seals: checking for damage and cleaning 138
4 33 10 Guide plate: locking 139
4 34 Road test: performing (driving behaviour, noises, air conditioner etc ) 139
4 35 Wheel securing bolts: tightening to specified torque 140
4 36 Radio code: reading using vehicle diagnostic tester 141
4 37 Radio/navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons 141
4 38 Tyre pressure monitoring: performing basic setting 142
4 39 Tyre repair set: Checking 144
4 40 Window wash/wipe system and headlight washer system: checking function 145
4 40 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 145
4 40 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 146
4 40 3 Headlight washer system: checking spray jet settings 148
4 40 4 Wiper blades: checking park position 149
4 40 5 Rear window wiper blade: checking park position 149
4 41 Headlight adjustment: checking halogen headlights 150
4 41 1 Test and adjustment conditions 150
4 41 2 Headlight adjustment (ECE): adjusting 150
4 41 3 Headlight adjustment (SAE): checking 151
4 41 4 Halogen headlights: adjusting 153
4 42 Headlight adjustment: checking gas discharge headlights 154
4 42 1 Test and adjustment conditions 154
4 42 2 Headlight adjustment (ECE): adjusting 155
4 42 3 Headlight adjustment (SAE): checking 156
4 42 4 Gas discharge headlights: adjusting 158
4 43 Headlight adjustment: checking fog lights 159
4 43 1 Test and adjustment conditions 159
4 43 2 Headlight adjustment: checking 159
4 43 3 Fog lights and other auxiliary lights: adjusting 160
4 44 Sliding sunroof drains: checking for blockage, cleaning if necessary 161
4 45 Service interval display: Reset 162
4 45 1 Service interval display: resetting using vehicle diagnostic tester 163
4 45 2 Service interval display: resetting without vehicle diagnostic tester 163
4 46 Service interval display: recoding 164
4 47 Track rod ends: checking clearance, firm seating and boots 165
4 48 Dust and pollen filter: cleaning housing and renewing filter element 166
4 49 Transportation mode: switching off 166
4 50 Transportation devices: removing blocking pieces from springs on front axle 167
4 51 Clock and date: setting 168
4 52 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 169
4 53 Toothed belt: renewing (petrol engines) 169
4 54 Camshaft drive toothed belt (diesel engines): renewing 169
4 55 Camshaft drive toothed belt: checking (4-cylinder petrol engine without change interval) 169
4 55 1 Toothed belt: checking condition 169
4 56 Spark plugs: renewing 170
4 56 1 Spark plugs: renewing, 1 4 l PFI engines 172
4 56 2 Renewing spark plugs, 1 2 l manifold injection engines 174
4 56 3 Spark plugs: renewing, 1 2 l TSI engines 179
4 56 4 Spark plugs: renewing, 1 4 l TSI engines 180
4 56 5 Spark plugs: renewing, 1 4 l TSI engine (engine code: CPTA) 182
4 56 6 Spark plugs: renewing, 2 0 l TSI engine 186
4 57 Gas system test 189
4 58 Additional service measures on LPG system 194
4 58 1 Safety precautions when working on the LPG system 195
4 58 2 Rules for cleanliness when working on LPG system 195
4 58 3 Filter with connecting hoses for LPG system: renewing 196
4 58 4 Abrasion protection for gas line: installing 200
4 58 5 Filter for autogas system (engine code: CNKA): renewing 201
4 58 6 Paper filter on evaporator: renewing (engine code: CMAA) 202
4 58 7 Paper filter on evaporator: renewing (engine code: CNKA) 209
4 58 8 Gas hoses: inspecting for damage 218
4 58 9 Sealing cap and LPG filler neck: checking condition 219
4 59 LPG tank and lines: renewing 219
5 Exhaust emissions test 220
5 1 Exhaust emissions test for petrol engines 220
5 2 Exhaust emissions test for diesel engines 222
6 Glossary 225
7 —Change history— 228

S.V 03/02/2025