Volkswagen Polo 2014 Maintenance Manual – PDF DOWNLOAD

Description

Volkswagen Polo 2014 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Polo 2014 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 174
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Polo 2014 Maintenance Manual – PDF DOWNLOAD

1 Engine list 5
2 Service work 8
2 1 Information about flexible or fixed service 8
2 1 1 Service identification 8
2 1 2 Flexible service 8
2 1 3 Fixed service 9
2 1 4 Service interval display 9
2 2 Service tables 11
2 2 1 Pre-delivery inspection 11
2 2 2 Scopes of service 12
2 2 3 Service intervals 15
2 2 4 Air filter 16
2 2 5 Dust and pollen filter 16
2 2 6 Panoramic sliding sunroof 17
2 2 7 Sliding sunroof drains at rear 17
2 2 8 Toothed belt 17
2 2 9 Poly V-belt 18
2 2 10 Diesel fuel filter 18
2 2 11 Spark plugs 18
2 2 12 Brake fluid 18
2 2 13 Natural gas system 19
2 2 14 Automatic gearbox 19
2 2 15 Multi-purpose additive 19
2 2 16 Country-specific additional work dependent on time and mileage 19
3 General information 21
3 1 Raising vehicle with lifting platform or trolley jack 21
3 1 1 Safety information 21
3 1 2 Lifting points for lifting platform or trolley jack 22
3 2 Entries in service schedule 23
3 3 Vehicle diagnostic tester 23
3 3 1 Connecting vehicle diagnostic tester 23
3 4 Vehicle identification number 24
3 4 1 Vehicle identification number on lower edge of windscreen 24
3 4 2 Vehicle identification number on extension of longitudinal member 25
3 4 3 Significance of vehicle identification number 25
3 5 Vehicle data sticker 25
3 5 1 “Vehicle data sticker”: attaching to service schedule or owner’s manual 25
3 5 2 Vehicle data sticker 26
3 6 Severe operating conditions 26
3 7 Countries with hot climate 27
3 8 Country overview for petrol not compliant with EN 228 28
3 9 Country overview for diesel not compliant with EN 590 29
3 10 Engine code and engine number 30
3 11 Countries with high levels of dust 30
3 12 Identification plate 31
3 13 Shortened intervals for spark plug replacement 32
4 Descriptions of work 37
4 1 Removable towing bracket: checking and cleaning if necessary 38
4 2 Swivel joints and suspension link mountings: inspecting 41
4 3 Automatic headlight control and static cornering light: checking function 42
4 4 Front passenger front airbag: checking key switch and “ON/OFF function” 44
4 5 Battery: checking battery terminal clamps for secure seating 45
4 6 Battery: checking with battery tester (always refer to workshop manual) 46
4 7 Status of battery: reading, sending diagnosis protocol online 47
4 8 Tyres: checking condition, wear pattern, tyre pressure and tread depth 47
4 8 1 Tyres: checking condition 47
4 8 2 Wear pattern: checking 48
4 8 3 Tyre tread depth (including spare wheel): checking 48
4 8 4 General information 48
4 8 5 Tyre pressures, Polo (6C1) 50
4 9 Brake and clutch system: change brake fluid 53
4 10 Brake system and shock absorbers: inspecting for leaks and damage 60
4 11 Checking thickness of pads/linings on front and rear brakes and condition of brake discs/drums 61
4 11 1 Front brake pads: checking 61
4 11 2 Rear disc brake pads: checking 62
4 11 3 Rear drum brake pads: checking 62
4 11 4 Brake discs: checking condition 64
4 12 Brake fluid level: Check 64
4 13 Diesel particulate filter: checking 66
4 14 Electric windows: checking positioning (open and close functions) 66
4 15 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 67
4 16 Boots: inspecting 67
4 17 Interior and exterior body: inspecting for corrosion with doors and flaps open 67
4 18 Poly V-belt: renewing 68
4 19 Poly V-belt: checking condition 68
4 20 Cooling system: checking frost protection and coolant level 70
4 20 1 Frost protection: checking, replenishing coolant additive if necessary 71
4 20 2 Coolant level: checking, replenishing coolant if necessary 72
4 20 3 Mixing ratio 72
4 21 Diesel fuel filter: renewing 73
4 22 Air filter: cleaning housing and renewing filter element 75
4 22 1 Air filter element: removing and installing, 1 0 l manifold injection engines 75
4 22 2 Air filter element: removing and installing, 1 0 l TSI engines 78
4 22 3 Air filter element: removing and installing, 1 2 l TSI and 1 4 TSI engines 81
4 22 4 Air filter element: removing and installing, 1 6 l PFI engines 83
4 22 5 Air filter element: removing and installing, 1 8 l TSI engines 84
4 22 6 Air filter element: removing and installing, common rail engines 85
4 22 7 Air mass meter and air filter housing: cleaning 87
4 23 Multi-purpose additive for diesel fuel: adding 87
4 23 1 Specification for using multi-purpose additive for diesel fuel 87
4 23 2 Recommendation for using multi-purpose additive for diesel fuel 88
4 24 Multi-purpose additive for petrol fuel: adding 89
4 24 1 Specification for using multi-purpose additive for petrol fuel 89
4 24 2 Recommendation for using multi-purpose additive for petrol fuel 90
4 25 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 91
4 26 Engine cover panel “top”: removing and installing 92
4 26 1 Engine cover panel, common rail diesel engines: removing and installing 92
4 26 2 Engine cover panel: removing and installing, 1 8 l TSI engines 92
4 27 Motor compartment cover (noise insulation) “bottom”: removing and installing 93
4 28 Engine oil level: checking 93
4 29 Draining or extracting engine oil, renewing oil filter and replenishing engine oil 95
4 29 1 Engine oil: draining and renewing oil filter, 1 0 l PFI engines, 1 0 l TSI engines, 1 2 l TSI engines, 1 4 l TSI engines, and 1 6 l PFI engines 95
4 29 2 Engine oil: draining and renewing oil filter, 1 8 l TSI engines 98
4 29 3 Engine oil: draining and renewing oil filter, common rail diesel engines 100
4 29 4 Engine oil: replenishing 104
4 30 Engine oil: capacities and specifications 104
4 31 Panoramic sliding sunroof 106
4 31 1 Noise and function: checking 107
4 31 2 Guide rails: cleaning and lubricating 107
4 31 3 Guide rail: cleaning and lubricating from inside 108
4 31 4 Glass panel guide: cleaning and lubricating from inside 109
4 31 5 Guide rail: cleaning and lubricating from outside 109
4 31 6 Glass panel mechanism: cleaning and lubricating 110
4 31 7 Glass panel guide: cleaning and lubricating from outside 111
4 31 8 Wind deflector: cleaning 112
4 31 9 Seals: checking for damage and cleaning 112
4 31 10 Guide plate: locking 113
4 32 Road test: performing (driving behaviour, noises, air conditioner etc ) 113
4 33 Wheel securing bolts: tightening to specified torque 114
4 34 Tyre pressure monitoring: performing basic setting 115
4 35 Tyre repair set: Checking 116
4 36 Window wash/wipe system and headlight washer system: checking function 117
4 36 1 Windscreen wash/wipe system, anti-freeze concentration: checking and adding fluid if necessary 117
4 36 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 119
4 36 3 Headlight washer system: checking spray jet settings 121
4 36 4 Wiper blades: checking park position 122
4 36 5 Rear window wiper blade: checking park position 122
4 37 Headlight adjustment: checking gas discharge headlights 123
4 37 1 Test and adjustment conditions 123
4 37 2 Headlight adjustment (ECE): adjusting 123
4 37 3 Headlight adjustment (SAE): checking 125
4 37 4 Headlights with gas discharge bulbs: adjusting 126
4 38 Headlight adjustment: checking halogen headlights 127
4 38 1 Test and adjustment conditions 128
4 38 2 Headlight adjustment (ECE): adjusting 128
4 38 3 Headlight adjustment (SAE): checking 129
4 38 4 Halogen headlights: adjusting, version 1 130
4 38 5 Halogen headlights: adjusting, version 2 131
4 39 Headlight adjustment: checking LED headlights 133
4 39 1 Test and adjustment conditions 133
4 39 2 Headlight adjustment (ECE): adjusting 133
4 39 3 Headlight adjustment (SAE): checking 134
4 39 4 LED headlights: adjusting 136
4 40 Headlight adjustment: checking fog lights 137
4 40 1 Test and adjustment conditions 137
4 40 2 Headlight adjustment: checking 137
4 40 3 Fog lights and other auxiliary lights: adjusting 138
4 41 Sliding sunroof drains at rear: checking for blockage, cleaning if necessary 140
4 42 Service interval display: Reset 140
4 42 1 Service interval display: resetting using vehicle diagnostic tester 141
4 42 2 Service interval display: resetting without vehicle diagnostic tester 141
4 43 Service interval display: recoding 142
4 44 Track rods: checking clearance, attachment and boots 143
4 45 Dust and pollen filter: cleaning housing and renewing filter element 143
4 46 Transportation mode: switching off 144
4 47 Transportation devices: removing blocking pieces from springs on front axle 145
4 48 Clock and date: setting 146
4 49 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 147
4 50 Toothed belt (petrol engines): renewing 147
4 51 Camshaft drive toothed belt (diesel engines): renewing 148
4 52 Spark plugs: Renew 148
4 52 1 Spark plugs: renewing, 1 0 l manifold injection engine 148
4 52 2 Spark plugs: renewing, 1 0 l TSI engine 151
4 52 3 Spark plugs: renewing, 1 2 l TSI engine 153
4 52 4 Spark plugs: renewing, 1 4 l TSI engine 157
4 52 5 Spark plugs: renewing, 1 6 l PFI engine 160
4 52 6 Spark plugs: renewing, 1 8 l TSI engine 163
5 Exhaust emissions test 166
5 1 Exhaust emissions test for petrol engines 166
5 2 Exhaust emissions test for diesel engines 168
6 Glossary 171
7 —Change history— 174

S.V 03/02/2025