Volkswagen Polo 2018 & 2022 Taigo 2022 Maintenance Manual PDF

Description

Volkswagen Polo 2018 & 2022 Taigo 2022 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Polo 2018 & 2022 Taigo 2022 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 202
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Polo 2018 & 2022 Taigo 2022 Maintenance Manual – PDF DOWNLOAD

1 Engine list 5
2 Service work 10
2 1 Information about flexible or fixed service 10
2 1 1 Service identification 10
2 1 2 Flexible service 10
2 1 3 Fixed service 11
2 1 4 Service interval display 11
2 2 Service tables up to model year ►2020 12
2 2 1 Delivery inspection 13
2 2 2 Scopes of service 14
2 2 3 Service intervals 17
2 2 4 Air filter 18
2 2 5 Interior filter 18
2 2 6 Toothed belt 18
2 2 7 Poly V-belt 19
2 2 8 Diesel fuel filter 19
2 2 9 Spark plugs 19
2 2 10 Brake fluid 19
2 2 11 Natural gas system 19
2 2 12 Automatic gearbox 20
2 2 13 Multi-purpose additive 20
2 2 14 Country-specific additional work dependent on time and mileage 20
2 3 Service tables as of model year 2021► 20
2 3 1 Delivery inspection 21
2 3 2 Scopes of service 22
2 3 3 Service intervals 25
2 3 4 Air filter 25
2 3 5 Interior filter 25
2 3 6 Panoramic sliding sunroof 26
2 3 7 Toothed belt 26
2 3 8 Poly V-belt 26
2 3 9 Diesel fuel filter 27
2 3 10 Spark plugs 27
2 3 11 Natural gas system 27
2 3 12 Automatic gearbox 27
2 3 13 Multi-purpose additive 27
2 3 14 Country-specific additional work dependent on time and mileage 28
3 General information 29
3 1 Raising vehicle on lifting platform 29
3 1 1 Safety notes 29
3 1 2 Lifting points for lifting platform 30
3 2 Entries in service schedule 31
3 3 Adverse operating conditions 31
3 4 Vehicle data sticker 31
3 4 1 “Vehicle data sticker”: attaching to service schedule or owner’s manual 32
3 4 2 Vehicle data sticker 32
3 5 Vehicle diagnostic tester 33
3 6 Countries with hot climate 34
3 7 Country overview for petrol not compliant with EN 228 35
3 8 Country overview for diesel not compliant with EN 590/EN 15940 36
3 9 Motor code and motor number 37
3 10 Countries with high levels of dust 37
3 11 Identification plate 38
3 12 Shortened intervals for spark plug replacement 39
4 Descriptions of work 44
4 1 Removable towing bracket: checking and cleaning if necessary 46
4 1 1 Removable towing bracket: checking and cleaning if necessary (Polo) 46
4 1 2 Removable towing bracket: checking and cleaning if necessary (Taigo) 47
4 2 Swivel joints and suspension link mountings: inspecting 49
4 3 Automatic headlight control and static cornering light: checking function 50
4 4 Battery (12V): checking battery terminal clamps for secure seating 52
4 4 1 12 V battery in engine compartment: checking battery terminal clamp for firm seating 52
4 5 Battery (12V): checking with battery tester (always refer to workshop manual) 53
4 6 Status of battery (12V): reading – sending diagnosis protocol via online connection 54
4 7 Front passenger front airbag: checking key switch and “ON/OFF function” 54
4 8 Tyres: checking condition, wear pattern, tyre pressure and tread depth 55
4 8 1 Tyres: checking condition 55
4 8 2 Wear pattern: checking 56
4 8 3 Tyre tread depth (including spare wheel): checking 56
4 8 4 General information 57
4 8 5 Tyre pressures, Polo 58
4 8 6 Tyre pressures, Taigo 65
4 9 Brake and clutch system: changing brake fluid 66
4 10 Brake system and shock absorbers: inspecting for leaks and damage 73
4 11 Brake fluid level: checking 73
4 12 Checking thickness of pads/linings on front and rear brakes and condition of brake discs/drums 75
4 12 1 Front disc brake pads: checking thickness 76
4 12 2 Rear disc brake pads: checking thickness 77
4 12 3 Thickness of rear drum brake pads: checking 78
4 12 4 Brake discs: checking condition 79
4 13 Diesel fuel filter: draining 79
4 14 Diesel fuel filter: renewing 80
4 15 Diesel particulate filter: checking 82
4 16 Dual clutch gearbox 0D9: changing gear oil and filter 82
4 17 Dual clutch gearbox 0GC: changing gear oil 82
4 18 Electric windows: checking positioning (open and close functions) 82
4 19 Natural gas system: resetting interval display if a check in line with ECE ruling 110 has been carried out 83
4 20 Natural gas system: visually inspecting natural gas tank for corrosion and leakage 84
4 20 1 Natural gas system (bivalent): visual inspection of natural gas fuel tank for corrosion and leakage 84
4 20 2 Natural gas system (monovalent): visual inspection of natural gas fuel tank for corrosion and leakage 89
4 21 Natural gas system: checking wax layer between natural gas fuel tank and fuel tank shut-off valve 95
4 22 Natural gas tank: renewing 95
4 23 Natural gas filler connection and sealing cap: checking condition, if necessary cleaning and checking seal 95
4 24 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 96
4 25 Boots: inspecting 96
4 26 Interior and exterior body: inspecting for corrosion with doors and flaps open 97
4 27 Poly V-belt: renew 97
4 28 Poly V-belt: checking condition 97
4 29 Cooling system: checking anti-freeze protection and coolant level 99
4 29 1 Anti-freeze protection: checking, replenishing coolant additive if necessary 100
4 29 2 Coolant level: checking, replenishing coolant if necessary 101
4 29 3 Mixing ratio 101
4 30 Air filter: clean housing and renew filter element 101
4 30 1 Air filter element: removing and installing, 1 0 l PFI engines 102
4 30 2 Air filter element: removing and installing, 1 0 l PFI engines 104
4 30 3 Air filter element: removing and installing, 1 0 l TSI engines 106
4 30 4 Air filter element: removing and installing, 1 0 l TSI engines 109
4 30 5 Removing and installing air filter element, 1 5 l TSI engines 109
4 30 6 Air filter element: removing and installing, 1 6 l PFI engines 110
4 30 7 Air filter element: removing and installing, 2 0 l TSI engines 111
4 30 8 Air filter element: removing and installing, common rail engines 111
4 30 9 Fuel filter housing: cleaning 112
4 31 Multi-purpose additive for diesel fuel: adding 113
4 31 1 Specification for using multi-purpose additive for diesel fuel 113
4 31 2 Recommendation for using multi-purpose additive for diesel fuel 113
4 32 Multi-purpose additive for petrol fuel: add 115
4 32 1 Specification for using multi-purpose additive for petrol fuel 115
4 32 2 Recommendation for using multi-purpose additive for petrol fuel 115
4 33 Motor and components in motor compartment: inspecting for leaks and damage (from above and below) 116
4 34 Engine cover panel “top”: removing and installing 117
4 34 1 Engine cover panel: removing and installing, 1 5 l TSI engines 117
4 34 2 Engine cover panel: removing and installing, 2 0 l TSI engines 118
4 35 Motor compartment cover (noise insulation) “bottom”: removing and installing 118
4 36 Engine oil level: checking 118
4 37 Engine oil: draining, renewing oil filter and filling engine oil 120
4 37 1 Draining engine oil and renewing oil filter, 1 0 l engines, 1 5 l TSI engines and 1 6 l PFI engines 120
4 37 2 Engine oil: draining and renewing oil filter, 2 0 l TSI engines 123
4 37 3 Engine oil: draining and renewing oil filter, common rail diesel engines 125
4 37 4 Engine oil: replenishing 128
4 38 Engine oil: capacities and specifications up to model year ►2020 128
4 39 Engine oil: capacities and specifications as of model year 2021► 129
4 39 1 Polo 130
4 39 2 Taigo 131
4 40 Panoramic sliding sunroof 132
4 40 1 Noise and function: checking 132
4 40 2 Guide rails: cleaning and lubricating 132
4 40 3 Guide rail: cleaning and lubricating from outside 133
4 40 4 Glass panel mechanism: cleaning and lubricating 134
4 40 5 Guide rail: cleaning and lubricating from inside 134
4 40 6 Wind deflector: cleaning 135
4 40 7 Seals: checking for damage and cleaning 135
4 41 Road test: performing (driving behaviour, noises, air conditioner etc ) 136
4 42 Wheel securing bolts: tighten to specified torque 137
4 43 Reducing agent (AdBlue®/DEF): replenishing 138
4 43 1 General information 138
4 43 2 Health risk and cleaning 140
4 43 3 Disposal instructions 140
4 43 4 Reducing agent tank: filling 141
4 44 Reducing agent (AdBlue®/DEF): changing 142
4 45 Tyre Pressure Loss Indicator: calibrating 142
4 46 Tyre repair set: checking 143
4 47 Window wash/wipe system and headlight washer system: checking function 144
4 47 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 144
4 47 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 146
4 47 3 Headlight washer system: checking spray jet settings 147
4 47 4 Wiper blades: checking park position 148
4 47 5 Rear window wiper blade: checking park position 148
4 48 Headlight adjustment: checking halogen headlights 148
4 48 1 Test and adjustment conditions 148
4 48 2 Headlight adjustment (ECE): adjusting 149
4 48 3 Halogen headlights: adjusting 150
4 49 Headlight adjustment: checking LED headlights (Polo) 151
4 49 1 Test and adjustment conditions 151
4 49 2 Headlight adjustment (ECE): adjusting 151
4 49 3 LED headlights: adjusting 152
4 50 Headlight adjustment: checking LED headlights (ECO) (Polo PA, Taigo) 153
4 50 1 Test and adjustment conditions 153
4 50 2 Headlight adjustment (ECE): adjusting 153
4 50 3 LED headlights (ECO): adjusting 154
4 51 Headlight adjustment: checking matrix LED headlights 155
4 51 1 Test and adjustment conditions 155
4 51 2 Check headlight adjustment using headlight adjusting unit -VAS 621 001- 156
4 51 3 Check headlight adjustment using headlight adjusting unit -VAS 621 005- 157
4 51 4 Matrix LED headlights: adjusting 158
4 52 Headlight adjustment: checking fog lights 160
4 52 1 Test and adjustment conditions 160
4 52 2 Headlight adjustment: checking 160
4 52 3 Fog lights and other auxiliary lights: adjusting 161
4 53 Service interval display: Reset 162
4 53 1 Service interval display: resetting using vehicle diagnostic tester 163
4 53 2 Service interval display: resetting without vehicle diagnostic tester 163
4 54 Service interval display: recoding 164
4 55 Track rods: checking clearance, attachment and boots 165
4 56 Interior filter: cleaning housing and renewing filter element 166
4 57 Transport mode: switching off 166
4 58 Transportation devices: removing blocking pieces 166
4 59 Clock and date: set 168
4 60 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 168
4 61 Toothed belt (petrol engines): renewing 168
4 62 Camshaft drive toothed belt (diesel engines): renewing 169
4 63 Spark plugs: renew 169
4 63 1 Renewing spark plugs, 1 0 l PFI engines 170
4 63 2 Renewing spark plugs, 1 0 l TSI engines 172
4 63 3 Renewing spark plugs, 1 0 l TSI engines 175
4 63 4 Renewing spark plugs, 1 5 l TSI engines 178
4 63 5 Renewing spark plugs, 1 6 l PFI engines 181
4 63 6 Renewing spark plugs, 2 0 l TSI engines 184
4 63 7 Renewing spark plugs, 2 0 l TSI engine (engine codes: DNNA, DNND) 186
5 Exhaust emissions test 190
5 1 Exhaust emissions test for petrol engines 190
5 2 Exhaust emissions test for diesel engines 192
6 00 Periodic Technical Inspection (PTI) 195
7 Glossary 199
8 —Change history— 202

S.V 03/02/2025