Volkswagen Polo BR 2018 Virtus BR 2018 Maintenance Manual – PDF DOWNLOAD

Description

Volkswagen Polo BR 2018 Virtus BR 2018 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Polo BR 2018 Virtus BR 2018 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 174
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Polo BR 2018 Virtus BR 2018 Maintenance Manual – PDF DOWNLOAD

1 Engine overview 5
2 Maintenance services 7
2 1 Information on fixed service 7
2 1 1 Service identification 7
2 1 2 Fixed service 7
2 1 3 Next service display 7
2 2 Service table 10
2 2 1 0 km vehicle inspection 10
2 2 2 Scope of service 12
2 2 3 Service intervals 14
2 2 4 Air cleaner 15
2 2 5 Dust and pollen filter 15
2 2 6 Sunroof 15
2 2 7 Sunroof drains and drain valves 16
2 2 8 Toothed belt 16
2 2 9 Tensioning / Poly-V belt 16
2 2 10 Spark plugs 16
2 2 11 Supplementary services based on time elapsed and mileage (►MY20) 17
2 2 12 Supplementary services based on time elapsed and mileage (MY21►) 17
2 3 Service tables for Argentinian and Mexican export markets MY 2021 17
2 3 1 0 km vehicle inspection 18
2 3 2 Scope of service 19
2 3 3 Service intervals 22
2 3 4 Air cleaner 22
2 3 5 Dust and pollen filter 22
2 3 6 Sunroof 23
2 3 7 Sunroof drains and drain valves 23
2 3 8 Toothed belt 23
2 3 9 Tensioning / Poly-V belt 23
2 3 10 Spark plugs 24
2 3 11 Supplementary services based on time elapsed and mileage 24
2 4 Service tables for Argentinian, Mexican and Chilean export markets MY 2022► 24
2 4 1 0 km vehicle inspection 24
2 4 2 Scope of service 26
2 4 3 Service intervals 28
2 4 4 Air cleaner 29
2 4 5 Dust and pollen filter 29
2 4 6 Sunroof 29
2 4 7 Sunroof drains and drain valves 29
2 4 8 Toothed belt 30
2 4 9 Tensioning / Poly-V belt 30
2 4 10 Spark plugs 30
2 4 11 Supplementary services based on time elapsed and mileage 30
2 5 Service tables for LAM export markets MY 2022► 31
2 5 1 0 km vehicle inspection 31
2 5 2 Scope of service 33
2 5 3 Service intervals 35
2 5 4 Air cleaner 36
2 5 5 Dust and pollen filter 36
2 5 6 Sunroof 36
2 5 7 Sunroof drains and drain valves 36
2 5 8 Toothed belt 36
2 5 9 Tensioning / Poly-V belt 37
2 5 10 Spark plugs 37
2 5 11 Supplementary services based on time elapsed and mileage 37
3 General comments 39
3 1 Lifting of the vehicle with a workshop lift or trolley jack 39
3 1 1 Safety indications 39
3 1 2 Support points for the workshop lift and hydraulic jack 40
3 2 Maintenance plan records 40
3 3 Adverse operating conditions 41
3 4 Vehicle data tag 41
3 4 1 Stick the “Vehicle data sticker” on the Service Schedule or in the Operating Manual 41
3 4 2 Vehicle data tag 41
3 5 Vehicle diagnostic tester – connect 42
3 6 Vehicle identification number 43
3 6 1 Vehicle identification number on the longitudinal member extension (►MY20) 43
3 6 2 Vehicle identification number on the floor panel, behind the front passenger seat (MY21►) 44
3 6 3 Vehicle identification number code key 44
3 7 Hot-weather countries 44
3 8 Countries in which petrol does not meet the EN 228 standard’s specifications 45
3 9 Engine identification letters and engine number 46
3 9 1 CSEB, DHSB and DHSD engines 46
3 9 2 CWLA and DSJA engines 47
3 9 3 CNXC and CWSA engines 47
3 10 Countries with high dust rates 48
3 11 Identification plate 49
3 12 Reduced replacement intervals for spark plugs 50
4 Descriptions of works 55
4 1 Ball joints of the suspension arms, anti-roll bars and bearings: visually check for damages 56
4 2 Automatic headlight and fixed cornering light control: check operation 57
4 3 Battery: check firm seating of the terminals and for damages and leaks 59
4 3 1 Battery: check firm seating of the terminals and for damages and leaks (vehicles without Start-Stop system) 59
4 3 2 Battery: check firm seating of the terminals and for damages and leaks (vehicles with Start-Stop system) 61
4 4 Battery: check with battery tester (Always consult the Workshop Manual) 62
4 5 Battery charge level: read – send online diagnostics protocol 63
4 6 Passenger airbag: key operated switch and “On/Off function” control 63
4 7 Tyres: check the state of the tread and its depth; register tread depth 64
4 7 1 Check state of the tyres 64
4 7 2 Check the treads (including the temporary spare wheel tyre) 65
4 7 3 Check tyre shoulder depth (including the temporary spare wheel tyre) 65
4 7 4 General guidelines 66
4 7 5 Tyre pressure (including the temporary spare wheel) – check and correct if necessary 67
4 8 Brake system and clutch fluid: renew 69
4 9 Brake system and shock absorbers: visually check for damages and leaks 76
4 10 Brake fluid level: check 77
4 11 Brake pad thickness and front and rear brake discs condition: check 79
4 11 1 Check the thickness of the front brake pads 79
4 11 2 Check the thickness of the rear brake pads 80
4 11 3 Check rear drum brake pad thickness 81
4 11 4 Check the condition of brake discs 83
4 12 Window closing: check for proper operation 83
4 13 Vehicle self-diagnosis system: read events memory 84
4 14 Power transmission, final drive and protective boots: perform visual inspection for leaks and damages 84
4 15 Internal and external body: perform a visual check for corrosion 84
4 16 Poly-V belt: replace 85
4 17 Poly-V belt: check conditions 85
4 18 Cooling system: Check the antifreeze and coolant level 87
4 18 1 Check antifreeze protection and replenish with coolant, if necessary 88
4 18 2 Check the coolant level and, if necessary, add more coolant 89
4 18 3 Mixture proportion 90
4 19 Air filter: Clean the case and replace the filtering element 90
4 19 1 Remove and install the air filter element: 1 0-l MPI engine 91
4 19 2 Air filter element: 1 6 l MSI engine – remove and install 94
4 19 3 Air filter element: 1 0 l TSI engine – remove and install 94
4 19 4 Air filter element: 1 4 l TSI engine – remove and install 98
4 19 5 Cleaning of the air filter 100
4 20 Multipurpose additive for petrol: add 100
4 20 1 Recommendations for multipurpose additive for petrol 100
4 21 Engine and engine compartment components (top and underside): perform visual inspection regarding leaks and damages 101
4 22 Engine oil level: check 102
4 23 Drain the engine oil and renew the oil filter 102
4 23 1 Instructions related to turbocharged engines 102
4 23 2 Drain the engine oil and renew the oil filter 103
4 23 3 Engine oil: fill 108
4 24 Engine oil: feeding amounts and specifications (►MY20) 108
4 25 Engine oil: feeding amounts and specifications (MY21►) 108
4 26 Perform a road test 109
4 27 Wheel fastening screws: retighten based on specified torque 109
4 28 Tyre pressure indicator system: adjust after correction of the tyre pressures 111
4 29 Window wiper and washer system: verify for proper operation, check nozzles for damages, adjust if necessary 112
4 29 1 Check the window washer fluid: refill if necessary 112
4 29 2 Windscreen washer system: check washer jet adjustment and adjust if necessary 114
4 29 3 Windscreen wipers: check park position 116
4 29 4 Rear window wiper: check park position 116
4 30 Halogen headlight adjustment: check and adjust if necessary 116
4 30 1 Prerequisites for checking and adjustment 117
4 30 2 Check headlight adjustment 117
4 30 3 Halogen headlight adjustment 118
4 31 LED headlight adjustment: check and adjust if necessary 119
4 31 1 Prerequisites for checking and adjustment 119
4 31 2 Check headlight adjustment 119
4 31 3 LED headlight adjustment 120
4 32 Fog light adjustment: check and adjust if necessary 121
4 32 1 Prerequisites for checking and adjustment 121
4 32 2 Check headlight adjustment 122
4 32 3 Adjust fog lights and other additional headlights 122
4 33 Maintenance interval display: reset 123
4 33 1 Reset “reset” the service interval display with the vehicle diagnostic tester 123
4 33 2 Reset “reset” the service interval display with the vehicle diagnostic tester 124
4 34 Service interval indicator: recode 126
4 35 Steering rod: check play, fastening and sealing bellows 127
4 36 Dust and pollen filter: clean the body and replace the air filter element 127
4 37 Shipping mode: deactivate 128
4 38 Transport securing devices (if existing): remove the fastening rings 128
4 39 Date and time: adjust 130
4 40 Floor: visually inspect for damages in floor protection, lining, piping system and covers 132
4 41 Camshaft toothed belt: check conditions 132
4 41 1 Check the timing belt condition (►MY21) 132
4 41 2 Check the toothed belt condition (MY22►) 134
4 42 Camshafts’ toothed belt and tensioning roller: replace 136
4 43 Coolant pump toothed belt: check conditions 136
4 43 1 Check the coolant pump toothed belt 1 0 l TSI engine (►MY21) 136
4 43 2 Check the coolant pump toothed belt 1 0 l TSI engine (MY22►) 138
4 43 3 Check the coolant pump toothed belt, 1 0 l MPI and 1 6 l MSI engine 141
4 43 4 Check the coolant pump toothed belt 1 4 l TSI engine (►MY21) 143
4 43 5 Check the coolant pump toothed belt 1 4 l TSI engine (MY22►) 146
4 44 Coolant pump toothed belt: replace 150
4 45 Fuel filter: replace 150
4 46 Spark plugs: replace 150
4 46 1 Renew the spark plugs, 1 0 l MPI engine 151
4 46 2 Renew the spark plugs, 1 0 l TSI engine (►MY21) 154
4 46 3 Renew the spark plugs, 1 0 l TSI engine (MY22►) 157
4 46 4 Renew the spark plugs, 1 6 l MSI engine 161
4 46 5 Renew the spark plugs, 1 4 l TSI engine 164
5 Glossary 168
6 — Change history — 171

S.V 03/02/2025