Volkswagen Polo Vivo 2018 Maintenance Manual – PDF DOWNLOAD

Description

Volkswagen Polo Vivo 2018 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Polo Vivo 2018 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 236
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Polo Vivo 2018 Maintenance Manual – PDF DOWNLOAD

1 Engine list 5
2 Service work 6
2 1 Information about flexible or fixed service 6
2 1 1 Service identification 6
2 1 2 Flexible service 6
2 1 3 Fixed service 7
2 1 4 Service interval display 8
2 2 Service tables 10
2 2 1 Delivery inspection 10
2 2 2 Scopes of service 12
2 2 3 Service intervals to model year ►2013 15
2 2 4 Service intervals as of model year 2014► 16
2 2 5 Air filter 18
2 2 6 Dust and pollen filter 18
2 2 7 Panoramic sliding sunroof 18
2 2 8 LPG filter 18
2 2 9 Toothed belt 19
2 2 10 Poly V-belt 19
2 2 11 Diesel fuel filter 19
2 2 12 Spark plugs 19
2 2 13 Brake fluid 20
2 2 14 Time and mileage-dependent additional work for the market Russia to model year ►2013 20
2 2 15 Country-specific additional work dependent on time and mileage 21
3 General information 22
3 1 Raising vehicle with lifting platform or trolley jack 22
3 1 1 Safety notes: 22
3 1 2 Lifting points for lifting platform or trolley jack: 23
3 2 Stickers 24
3 2 1 Attaching “Your next service” sticker: 24
3 2 2 Attaching “vehicle data sticker” in customer service schedule: 25
3 2 3 Sticker “Warning: LPG vehicle!” 25
3 3 Entries in service schedule 25
3 4 Connecting vehicle diagnostic tester 26
3 4 1 Connecting vehicle diagnostic tester 26
3 4 2 Connecting and reading autogas control unit 27
3 5 Vehicle identification number 29
3 5 1 Vehicle identification number on lower edge of windscreen 30
3 5 2 Vehicle identification number on extension of longitudinal member 30
3 5 3 Significance of vehicle identification number 30
3 6 Vehicle data sticker 30
3 7 Severe operating conditions 31
3 8 Countries with hot climate 32
3 9 Country overview for diesel not compliant with EN 590 33
3 10 Country overview for petrol not compliant with EN 228 34
3 11 Engine code and engine number 35
3 12 Countries with high levels of dust 35
3 13 Identification plate 36
3 14 Shortened intervals for spark plug replacement 37
4 Descriptions of work: 42
4 1 Removable towing bracket: checking and cleaning if necessary 44
4 2 Swivel joints and suspension link mountings: inspecting 46
4 3 Automatic headlight control and static cornering light: checking function 47
4 4 Automatic gearbox 09G: changing ATF 49
4 5 Front passenger front airbag: checking key switch and “ON/OFF function” 49
4 6 Battery: checking battery terminal clamps for secure seating 51
4 6 1 Battery in engine compartment 51
4 6 2 Battery in luggage compartment 54
4 7 Battery: checking with battery tester with printer VAS 6161 55
4 8 Status of battery: reading, sending diagnosis protocol online 55
4 9 Tyres: checking condition, wear pattern, tyre pressure and tread depth 55
4 9 1 Tyres: checking condition 56
4 9 2 Wear pattern: checking 56
4 9 3 Tyre tread depth (including spare wheel): checking 56
4 9 4 General information 57
4 9 5 Tyre pressures, Polo (6R1) 58
4 10 Brake and clutch system: changing brake fluid 65
4 11 Brake system and shock absorbers: inspecting for leaks and damage 71
4 12 Brake pads/linings: checking thickness and condition of brake discs, front and rear 71
4 12 1 Front brake pads: checking 72
4 12 2 Rear disc brake pads: checking 73
4 12 3 Rear drum brake pads: checking 74
4 12 4 Brake discs: checking condition 75
4 13 Brake fluid level: checking 75
4 14 Diesel particulate filter: checking 77
4 15 Doors: greasing door arrestor 77
4 15 1 Front doors: grease door arrestor 77
4 15 2 Wing doors: lubricating door arrestor 78
4 16 Electric window regulators: checking positioning 78
4 17 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 79
4 18 Boots: inspecting 79
4 19 Gearbox mounting: renewing 79
4 20 Interior and exterior body: inspecting for corrosion with doors and flaps open 80
4 21 Poly V-belt: renewing 80
4 22 Poly V-belt: checking condition 81
4 23 Cooling system: checking frost protection and coolant level 82
4 23 1 Frost protection: checking, replenishing coolant additive if necessary 83
4 23 2 Coolant level: checking, replenishing coolant if necessary 84
4 23 3 Mixing ratio: 84
4 24 Diesel fuel filter: renewing 85
4 24 1 Diesel fuel filter: renewing, variant 1 85
4 24 2 Diesel fuel filter: renewing, variant 2 87
4 25 Air filter: cleaning housing and renewing filter element 90
4 25 1 Air filter element: removing and installing, 1 4 l PFI engines 91
4 25 2 Air filter element: removing and installing, 1 2 l PFI engines 92
4 25 3 Air filter element: removing and installing, 1 2 l TSI engines 93
4 25 4 Air filter element: removing and installing, 1 4 l TSI engines (63 kW and 132 kW) 95
4 25 5 Air filter element: removing and installing, 1 2 l TSI engines and 1 4 l TSI engines (engine codes: CJZC, CJZD, CPTA, CZEA) 97
4 25 6 Air filter element: removing and installing, 2 0 l TSI engine 99
4 25 7 Air filter element: removing and installing, diesel engines 101
4 25 8 Air mass meter and air filter housing: cleaning 103
4 26 Multi-purpose additive for diesel fuel: adding 103
4 27 Multi-purpose additive for petrol fuel: adding 105
4 27 1 Specification for using multi-purpose additive for petrol fuel 105
4 27 2 Recommendation for using multi-purpose additive for petrol fuel 105
4 28 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 106
4 29 Engine cover panel “top”: removing and installing 107
4 29 1 Engine cover panel: removing and installing, CR diesel engines 107
4 29 2 Engine cover panel: removing and installing, 3-cylinder CR diesel engines 108
4 29 3 Engine cover panel: removing and installing, 1 4 l TSI engines 109
4 30 Engine cover panel (noise insulation) “bottom”: removing and installing 110
4 31 Engine oil level: checking 110
4 32 Engine oil: draining or extracting, renewing oil filter and replenishing engine oil 112
4 32 1 Engine oil: draining or extracting, 1 2 l PFI engines, 1 4 l PFI engines, 1 2 l TSI engines, 1 4 l TSI engines and common rail diesel engines 112
4 32 2 Engine oil: draining, 1 4 l TSI engine (engine code: CPTA) 114
4 32 3 Engine oil: draining, 2 0 l TSI engine 116
4 32 4 Oil filter: renewing, 1 4 l PFI engines 117
4 32 5 Oil filter: renewing, 1 2 l PFI engines 118
4 32 6 Oil filter: renewing, 1 2 l TSI engines and 1 4 TSI engines 120
4 32 7 Oil filter: renewing, 1 4 l TSI engine (engine code: CPTA) 121
4 32 8 Oil filter: renewing, 2 0 l TSI engine 122
4 32 9 Oil filter: renewing, CR diesel engines 127
4 32 10 Engine oil: replenishing 129
4 33 Engine oil: capacities and specifications 129
4 34 Panorama sliding sunroof: checking function, cleaning and lubricating guide rails and cleaning wind deflector 130
4 34 1 Noise and function: checking 131
4 34 2 Guide rails: cleaning and lubricating 131
4 34 3 Guide rail: cleaning and lubricating from inside 132
4 34 4 Glass panel guide: cleaning and lubricating from inside 132
4 34 5 Guide rail: cleaning and lubricating from outside 133
4 34 6 Glass panel mechanism: cleaning and lubricating 133
4 34 7 Glass panel guide: cleaning and lubricating from outside 134
4 34 8 Wind deflector: cleaning 135
4 34 9 Guide plate: locking 136
4 35 Road test: performing (driving behaviour, noises, air conditioner etc ) 136
4 36 Wheel securing bolts: tightening to specified torque 137
4 37 Radio code: reading using vehicle diagnostic tester 141
4 38 Radio/navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons 141
4 39 Tyre pressure monitoring: performing basic setting 142
4 40 Tyre repair set: checking 143
4 41 Window wash/wipe system and headlight washer system: checking function 144
4 41 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 144
4 41 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 146
4 41 3 Headlight washer system: checking spray jet settings 148
4 41 4 Wiper blades: checking park position 148
4 41 5 Rear window wiper blade: checking park position 149
4 42 Wiper blade protection: removing 149
4 42 1 Wiper blade protection, version 1: removing 150
4 42 2 Wiper blade protection, version 2: removing 151
4 42 3 Wiper blade protection, version 3: removing “transport wiper blade” 152
4 43 Headlight adjustment: checking halogen headlights 153
4 43 1 Test and adjustment conditions 153
4 43 2 Headlight adjustment (ECE): adjusting 154
4 43 3 Headlight adjustment (SAE): checking 155
4 43 4 Halogen headlights: adjusting 156
4 44 Headlight adjustment: checking gas discharge headlights 157
4 44 1 Test and adjustment conditions 158
4 44 2 Headlight adjustment (ECE): adjusting 158
4 44 3 Headlight adjustment (SAE): checking 159
4 44 4 Gas discharge headlights: adjusting 161
4 45 Headlight adjustment: checking fog lights 162
4 45 1 Test and adjustment conditions 162
4 45 2 Headlight adjustment: checking 162
4 45 3 Fog lights and other auxiliary lights: adjusting 163
4 46 Sliding sunroof drains: checking for blockage and cleaning as needed 164
4 47 Service interval display: resetting 165
4 47 1 Service interval display: resetting using vehicle diagnostic tester 166
4 47 2 Service interval display: resetting without vehicle diagnostic tester 166
4 48 Service interval display: recoding 167
4 49 Track rod ends: checking clearance, firm seating and boots 168
4 50 Dust and pollen filter: cleaning housing and renewing filter element 169
4 51 Transportation mode: switching off 169
4 52 Transport locks: removing blocking pieces from springs on front axle 170
4 53 Clock and date: setting 171
4 54 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 172
4 55 Toothed belt: renewing (petrol engines) 172
4 55 1 Camshaft drive toothed belt (petrol engines): renewing 172
4 55 2 Coolant pump toothed belt (petrol engines): renewing 172
4 56 Camshaft drive toothed belt: renewing (diesel engines) 172
4 57 Camshaft drive toothed belt: checking (4-cylinder petrol engine without change interval) 173
4 57 1 Toothed belt: checking condition 173
4 58 Spark plugs: renewing 174
4 58 1 Spark plugs: renewing, 1 0 l TSI engine 176
4 58 2 Spark plugs: renewing, 1 2 l PFI engines 178
4 58 3 Spark plugs: renewing, 1 2 l TSI engines 183
4 58 4 Spark plugs: renewing, 1 4 l PFI engines 184
4 58 5 Spark plugs: renewing, 1 4 l TSI engine (engine code: CPTA) 187
4 58 6 Spark plugs: renewing, 1 4 l and 1 6 l PFI engines 191
4 58 7 Spark plugs: renewing, 2 0 l TSI engine 193
4 59 Gas system test 196
4 60 Additional service measures on autogas system 202
4 60 1 Safety precautions when working on the autogas system 202
4 60 2 Rules for cleanliness when working on LPG system 203
4 60 3 Filter with connecting hoses for LPG system: renewing 203
4 60 4 Abrasion protection for gas line: installing 208
4 60 5 Filter for autogas system (engine code: CNKA): renewing 209
4 60 6 Paper filter on evaporator: renewing (engine code: CMAA) 210
4 60 7 Paper filter on evaporator: renewing (engine code: CNKA) 218
4 60 8 Gas hoses: inspecting for damage 227
4 60 9 Sealing cap and LPG filler neck: checking condition 228
4 61 LPG tank and lines: renewing 228
5 Exhaust emissions test 229
5 1 Exhaust emissions test for petrol engines 229
5 2 Exhaust emissions test for diesel engines 231
6 Glossary 234

S.V 03/02/2025