Volkswagen Typ 18 Golf Jetta 1984-1991 Repair Operation Manual – PDF DOWNLOAD

Description

Volkswagen Typ 18 Golf Jetta 1984-1991 Repair Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Typ 18 Golf Jetta 1984-1991 Repair Operation Manual – PDF DOWNLOAD

Language : English
Pages : 259
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Typ 18 Golf Jetta 1984-1991 Repair Operation Manual – PDF DOWNLOAD

Inspection service 19
01 Self diagnosis, V A G Inspection Service 19
Delivery inspection 19
Inspection w mobility guarantee 19
Inspection w mobility guarantee 19
Oil change service 19
ET service 19
Intermediate service 20
Standard Service 20
Cylinder head bolts retightened 1 000 km 20
Self diagnosis: Fault memory interrogated 20
Standard Service 20
Brake fluid service 20
ATF replace 20
06 Basic service, new and replacement parts 21
Engine:Basic service 21
Spring service 21
Valet service 21
Holiday service 21
Winter service 21
Brake service 21
Vehicle safety check 21
Shock absorber check 21
Pre-MOT check 21
Tyre check 21
Battery service 21
Lighting check 21
Exhaust check with engine adjustment 21
Brake fluid service 21
Vehicle check with certificate 21
Vehicle check 21
Wage 21
Paint 21
Power unit 22
10 Engine assy,cylinder block,crankcase 22
Engine complete check+adjust 22
Engine complete adjust 22
Engine complete remove+reinstall 22
Engine complete clean 29
Engine complete disassemble+reassemble 30
Short engine complete 33
Exchange engine complete 36
Short engine complete 37
Engine output check 37
Cyl compression check 37
Engine carrier remove+reinstall 37
Bonded rubber mounting remove+reinstall 37
13 Enginecrankshaft group, pistons 38
Pistons check 38
Pistons remove+reinstall 38
Piston ring set remove+reinstall 40
Piston ring set remove+reinstall 40
Conrod check 40
Crankshaft check 40
Crankshaft remove+reinstall 41
Crankshaft oil seal, flywheel end remove+reinstall 42
Crankshaft oil seal, pulley end remove+reinstall 42
Drive belt adjust 42
Drive belt remove+reinstall 42
15 Engine cylinder head, valve gear 44
Valve clearance check+adjust 44
Camshaft remove+reinstall 44
Camshaft oil seal toothed belt side remove+reinstall 45
Intermediate shaft seal remove+reinstall 46
Toothed belt check 47
Toothed belt adjust 47
Toothed belt remove+reinstall 47
Hydraulic bucket tappet check 48
Valve remove+reinstall 48
Valve stem seal remove+reinstall 49
Cylinder head remove+reinstall 49
Cylinder head disassemble+reassemble 53
Cylinder head repair 53
Cylinder head replace 54
Cylinder head tighten 54
Intake valve guide remove+reinstall 55
Exhaust valve guide remove+reinstall 55
Cylinder head cover remove+reinstall 55
17 Engine lubrication 56
Oil pressure check 56
Oil pressure switch remove+reinstall 56
Oil temperature sender remove+reinstall 56
Oil pump remove+reinstall 56
Oil filter flange remove+reinstall 56
Oil cooler remove+reinstall 56
Sump remove+reinstall 56
19 Engine cooling 58
Cooling system check 58
Electric fan remove+reinstall 58
Fan thermoswitch remove+reinstall 58
Coolant replace 58
Coolant pump remove+reinstall 58
Bearing housing with impeller remove+reinstall 58
Thermostat remove+reinstall 58
Coolant pipe remove+reinstall 58
Water hose remove+reinstall 59
Radiator remove+reinstall 59
Coolant temperature sender remove+reinstall 59
20 Fuel supply, gas operation 60
Fuel tank remove+reinstall 60
Fuel gauge sender remove+reinstall 60
Fuel filter remove+reinstall 60
Diesel fuel filter remove+reinstall 60
Fuel pump remove+reinstall 60
Fuel accumulator remove+reinstall 60
Primary pump remove+reinstall 60
Fuel pump relay remove+reinstall 60
Electric fuel pump remove+reinstall 60
Throttle cable for manual gearbox remove+reinstall 60
Throttle cable on automatic gearbox remove+reinstall 60
Throttle cable on automatic gearbox remove+reinstall 60
21 Exhaust turbocharger, G-charger 61
Turbocharger remove+reinstall 61
Oil supply pipe remove+reinstall 61
Oil return pipe remove+reinstall 61
22 Mixture preparation carb 62
Fuel consumption check 62
Idling speed,CO check+adjust 62
Choke cable remove+reinstall 62
Air hose remove+reinstall 62
Carburettor check+adjust 62
Carburettor remove+reinstall 62
Carburettor disassemble+reassemble 62
Automatic choke remove+reinstall 63
Bypass cut-off valve remove+reinstall 63
Coolant hose-carb preheat remove+reinstall 63
23 Fuel preparation system Diesel injection 64
Exhaust opacity check 64
Idling speed check+adjust 64
Commencement of injection check 64
CSA cable remove+reinstall 64
CSA cover remove+reinstall 64
Injection pump check+adjust 64
Injection pump remove+reinstall 64
Injection pump seal 64
Injection lines remove+reinstall 65
Injection lines remove+reinstall 65
Injection timing control cover remove+reinstall 65
Control lever return spring remove+reinstall 65
Quantity adjustment screw remove+reinstall 65
Injector check 65
Injector remove+reinstall 65
Injector repair 65
Solenoid cut-off remove+reinstall 65
24 Mixture preparation system, electronic inj ,Gas 66
Fuel consumption check 66
Idling speed check+adjust 66
Injector remove+reinstall 66
Injector remove+reinstall 66
Throttle valve housing remove+reinstall 66
Throttle valve switch remove+reinstall 66
Air mass meter remove+reinstall 66
Intake pipe remove+reinstall 66
Auxiliary air regulator remove+reinstall 66
Pressure regulator remove+reinstall 66
Temperature sensor remove+reinstall 66
Lambda probe remove+reinstall 66
Electronic injection control unit remove+reinstall 66
Idling stabilization valve remove+reinstall 66
Throttle valve positioner remove+reinstall 66
Intake air temperature sensor remove+reinstall 66
25 Mixture preparation system, mechanical injection 67
Quantity comparsion check 67
Control and system pressure check 67
Holding pressure check 67
Idling speed check+adjust 67
Lambda probe remove+reinstall 67
Injector pipe remove+reinstall 67
Injector pipe remove+reinstall 67
Injector remove+reinstall 67
Injector remove+reinstall 67
Throttle valve housing remove+reinstall 67
Warm-up valve remove+reinstall 67
Cold start valve remove+reinstall 67
Thermo time switch remove+reinstall 67
Fuel metering distributor remove+reinstall 67
Air mass meter remove+reinstall 67
Air flow meter plate adjust 67
Current supply relay remove+reinstall 68
26 Exhaust system 69
Exhaust system remove+reinstall 69
Exhaust manifold remove+reinstall 69
Front exhaust pipe remove+reinstall 69
Corrugated pipe remove+reinstall 69
Front silencer remove+reinstall 69
Intermediate pipe remove+reinstall 69
Centre silencer remove+reinstall 69
Rear silencer remove+reinstall 69
Catalyst remove+reinstall 69
Exhaust conversion set install 69
27 Starter-current supply-CC 71
Battery check 71
Battery remove+reinstall 71
Battery load 71
Alternator check 71
Alternator remove+reinstall 71
Pulley remove+reinstall 71
Diode plate remove+reinstall 71
Voltage regulator remove+reinstall 71
Starter remove+reinstall 71
Starter repair 72
Solenoid switch remove+reinstall 72
28 Ignition system, glow plug system 73
Ignition starter switch remove+reinstall 73
Lock cylinder remove+reinstall 73
Steering lock remove+reinstall 73
Ignition coil remove+reinstall 73
TCI switch unit remove+reinstall 73
Ignition timing point check+adjust 73
Distributor check 73
Distributor remove+reinstall 73
Distributor cap remove+reinstall 73
Breaker contacts remove+reinstall 74
Hall sender remove+reinstall 74
Vacuum unit remove+reinstall 74
H T cable with connector remove+reinstall 74
Spark plug connector remove+reinstall 74
Spark plug connector remove+reinstall 74
Spark plug check 74
Spark plug remove+reinstall 75
Glow plug check 75
Glow plug remove+reinstall 75
Glow plug remove+reinstall 75
Glow plug relay remove+reinstall 75
Power transmission 76
30 Clutch, control 76
Clutch cable adjust 76
Clutch cable remove+reinstall 76
Return spring remove+reinstall 76
Release shaft seal remove+reinstall 76
Release bearing remove+reinstall 77
Clutch remove+reinstall 77
32 Torque converter 78
Torque converter seal remove+reinstall 78
Torque converter remove+reinstall 78
Torque converter bush remove+reinstall 78
34 Gearbox mechanics,operation, construction,diff 79
Shift linkage adjust 79
Shift rod remove+reinstall 79
Gearbox remove+reinstall 79
Gearbox clean 80
Gearbox complete 80
Gearbox disassemble+reassemble 81
Bonded rubber mounting remove+reinstall 82
35 Gearbox,mechanics,gears,shafts,internal operation 83
Input shaft disassemble+reassemble 83
Input shaft seal remove+reinstall 83
Output shaft adjust 83
Output shaft disassemble+reassemble 84
37 Automatic gearbox, control, assembly, housing 85
ATF replace 85
Starter inhibitor switch remove+reinstall 85
Selector lever adjust 85
Selector lever remove+reinstall 85
Automatic gearbox check+adjust 85
Automatic gearbox remove+reinstall 85
Automatic gearbox flange+unflange 85
Automatic gearbox clean 86
Automatic gearbox disassemble+reassemble 86
Bonded rubber bush,front remove+reinstall 86
38 Automatic gearbox, gears, control 87
Free-wheel disassemble+reassemble 87
Forward clutch disassemble+reassemble 87
Direct and reverse clutch disassemble+reassemble 87
ATF pump disassemble+reassemble 87
ATF cooler remove+reinstall 87
Governor remove+reinstall 87
Governor disassemble+reassemble 87
Parking lock disassemble+reassemble 87
Valve block remove+reinstall 87
Valve block disassemble+reassemble 87
39 Final drive, differential, differential lock 88
Final drive remove+reinstall 88
Final drive flange+unflange 88
Final drive clean 88
Final drive disassemble+reassemble 88
Propeller shaft check+adjust 88
Propeller shaft remove+reinstall 88
Differential adjust 89
Differential disassemble+reassemble 89
Flanged shaft oil seal remove+reinstall 89
Output shaft adjust 90
Output shaft disassemble+reassemble 90
Drive shaft seal,engine end remove+reinstall 90
Drive shaft seal,gearbox end remove+reinstall 91
Bevel gear drive remove+reinstall 91
Running gear 92
40 Front suspension, drive shafts 92
Suspension remove+reinstall 92
Suspension remove+reinstall 93
Subframe remove+reinstall 93
Lower wishbone remove+reinstall 93
Lower wishbone remove+reinstall 94
Lower wishbone replace 94
Wishbone mounting remove+reinstall 94
Lower ball joint remove+reinstall 94
Drive shaft remove+reinstall 94
C V joint check 94
C V joint remove+reinstall 94
C V joint boot remove+reinstall 95
Outer c v joint boot remove+reinstall 95
Wheel bearing housing remove+reinstall 95
Wheel bearing remove+reinstall 96
Hub remove+reinstall 97
Hub remove+reinstall 97
Coil spring remove+reinstall 97
Anti-roll bar remove+reinstall 97
Suspension strut remove+reinstall 98
Suspension strut remove+reinstall 98
Shock absorber remove+reinstall 98
42 Rear suspension, drive shaft 99
Rear axle remove+reinstall 99
Rear axle replace 99
Drive shaft remove+reinstall 99
C V joint check 99
C V joint remove+reinstall 100
C V joint boot remove+reinstall 100
Outer C V joint boot remove+reinstall 100
Stub axle check 100
Stub axle remove+reinstall 100
Wheel bearing adjust 101
Wheel bearing remove+reinstall 101
Wheel bearing seal remove+reinstall 102
Suspension strut remove+reinstall 102
Suspension strut remove+reinstall 103
Coil spring remove+reinstall 103
Shock absorber remove+reinstall 103
44 Wheels, tyres axle align 104
Wheel remove+reinstall 104
Wheel remove+reinstall 104
Wheel balance 104
Wheel balance 104
Wheel check 104
Wheel replace 104
Wheel replace 104
Wheel paint 105
Tyres replace 105
Tyres replace 105
Vehicle, front (axle alignment) measure 105
Vehicle, front (axle alignment) adjust 105
Front wheel track measure 106
Front wheel track adjust 106
Vehicle, rear measure 106
Vehicle front + rear measure 106
45 ABS, ADR, TCS, EDL, ESP 107
ABS check 107
Front speed sensor remove+reinstall 107
Rear speed sensor remove+reinstall 107
Hydraulic unit remove+reinstall 107
Pressure warning switch remove+reinstall 107
Return flow pump remove+reinstall 107
ABS/EDL control unit remove+reinstall 107
46 Brake, brake mechanics 108
Braking effect check 108
Rear brake carrier remove+reinstall 108
Rear brake shoe remove+reinstall 108
Rear brake lining remove+reinstall 108
Rear brake lining grind 108
Brake pads front remove+reinstall 108
Brake pads rear remove+reinstall 109
Rear brake drum remove+reinstall 109
Rear brake drum remove+reinstall 109
Rear brake drum turn 109
Rear brake drum replace 109
Front brake disc remove+reinstall 110
Front brake disc remove+reinstall 110
Rear brake disc remove+reinstall 110
Rear brake disc remove+reinstall 110
Rear brake disc turn 111
Rear brake disc replace 111
Handbrake lever remove+reinstall 111
Handbrake cable remove+reinstall 111
Handbrake cable remove+reinstall 112
Handbrake warning switch remove+reinstall 113
47 Brakes, hydraulics, regulator, servo 114
Brake system bleed 114
Brake fluid replace 114
Brake master cylinder remove+reinstall 114
Brake master cylinder repair 114
Brake pipes remove+reinstall 114
Brake pipes make 114
Brake pipe front left remove+reinstall 115
Brake pipe front right remove+reinstall 115
Centre brake pipe remove+reinstall 115
Centre brake pipe remove+reinstall 115
Brake pipe rear left remove+reinstall 115
Front brake hoses remove+reinstall 115
Rear wheel brake cylinder remove+reinstall 115
Rear wheel brake cylinder repair 116
Front brake caliper remove+reinstall 116
Front brake caliper remove+reinstall 116
Front brake caliper repair 116
Front brake caliper repair 116
Rear brake caliper remove+reinstall 117
Rear brake caliper remove+reinstall 117
Rear brake caliper repair 117
Rear brake caliper repair 117
Brake pressure regulator check+adjust 117
Brake pressure regulator remove+reinstall 118
Brake servo unit remove+reinstall 118
Exhauster remove+reinstall 118
Exhauster disassemble+reassemble 118
48 Steering 119
Steering wheel remove+reinstall 119
Steering column upper remove+reinstall 119
Steering gear adjust 119
Steering gear remove+reinstall 119
Steering assembly bellows remove+reinstall 120
Track rod remove+reinstall 120
Track rod remove+reinstall 120
Track rod end remove+reinstall 120
Power-assisted steering check 120
PAS hose remove+reinstall 121
Return hose remove+reinstall 121
Fluid reservoir remove+reinstall 121
Hydraulic pump remove+reinstall 121
Body 122
50 Body front 122
Body front parts remove+install for painting 122
Body front parts remove for painting 122
Body front install parts after painting 122
Body front paint 122
End plate front lower replace 123
End plate front lower paint new part 123
End plate front lower planish 123
End plate front lower paint 124
Cross member remove+reinstall 125
Lock carrier replace 125
Lock carrier planish 125
Support for wishbone replace 125
Mudwing front remove+reinstall 125
Mudwing front paint new part 125
Mudwing front planish 126
Mudwing front apply underseal 126
Mudwing front paint 126
Mudwing front fit in 127
Wheel housing front repair 128
Wheel housing front repair 129
Wheel housing front dismantle parts 128
Wheel housing front dismantle parts 129
Wheel housing front replace 128
Wheel housing front replace 130
Wheel housing front align 130
Wheel housing front mount parts 129
Wheel housing front mount parts 130
Wheel housing front paint new part 130
Wheel housing front paint new part 131
Wheel housing front planish 131
Front wheel housing, sub-part repair 132
Front wheel housing, sub-part dismantle parts 132
Front wheel housing, sub-part replace 132
Front wheel housing, sub-part mount parts 133
Front wheel housing, sub-part paint new part 133
Longitudinal member replace 134
Longitudinal member align 134
Longitudinal member planish 134
51 Body centre, roof, frame 135
Body measure 135
Body clean 135
Body touch up 135
Body seal 135
Body replace 135
Body paint new part 137
Body parts remove+install for painting 138
Body parts remove for painting 139
Body install parts after painting 145
Body prepare painting 145
Body preserve cavity 148
Body paint 148
Body, side parts remove+install for painting 149
Body, side parts remove for painting 150
Body, side install parts after painting 150
Body, side paint 151
Roof repair 152
Roof dismantle parts 152
Roof replace 153
Roof mount parts 153
Roof paint new part 155
Roof planish 155
Roof paint 155
Roof member replace 155
Roof member planish 155
Cross member for roof, front replace 155
Cross member for roof, front planish 155
Roof reinforcement replace 155
Roof reinforcement planish 156
Cross member, rear replace 156
Cross member, rear planish 156
Cowl panel replace 156
Cowl panel paint new part 156
Cowl panel planish 156
Cowl panel paint 156
Rear upper part planish 156
Outer side panel repair 157
Outer side panel dismantle parts 157
Outer side panel replace 157
Outer side panel mount parts 157
Outer side panel paint new part 157
Inner side panel replace 158
Inner side panel planish 158
Hinge pillar repair 158
Hinge pillar dismantle parts 159
Hinge pillar replace 159
Hinge pillar align 160
Hinge pillar mount parts 160
Hinge pillar paint new part 160
Hinge pillar planish 160
Centre pillar repair 161
Centre pillar dismantle parts 161
Centre pillar replace 161
Centre pillar align 162
Centre pillar mount parts 162
Centre pillar paint new part 162
Centre pillar planish 162
Outer side member repair 163
Outer side member dismantle parts 163
Outer side member replace 163
Outer side member mount parts 163
Outer side member paint new part 165
Outer side member planish 166
Outer side member paint 166
Side member reinforcement replace 166
Side member reinforcement planish 166
Cross panel, upper part planish 166
Shelf planish 166
Cross panel front planish 166
Dash panel carrier planish 167
Floor plate replace 167
Floor plate align 167
Floor plate planish 167
Floor plate cross member replace 167
Floor plate cross member align 167
Floor plate cross member planish 167
53 Body, rear 168
Body, rear parts remove+install for painting 168
Body, rear parts remove for painting 168
Body, rear install parts after painting 168
Body, rear paint 169
Rear apron repair 171
Rear apron dismantle parts 171
Rear apron replace 171
Rear apron mount parts 171
Rear apron paint new part 171
Rear apron planish 172
Rear apron paint 172
Mounting plate replace 172
Mounting plate planish 172
Cover plate planish 172
Intermediate piece replace 172
Intermediate piece planish 172
Luggage floor, rear replace 172
Luggage floor, rear align 172
Luggage floor, rear planish 172
Bumper bracket replace 173
Bumper bracket align 173
Cover plate, rear replace 173
Cover plate, rear planish 173
Rib plate replace 173
Rear longitudinal member replace 173
Rear longitudinal member align 173
Rear longitudinal member planish 173
Rear side panel repair 174
Rear side panel repair 188
Rear side panel dismantle parts 175
Rear side panel dismantle parts 189
Rear side panel replace 176
Rear side panel replace 190
Rear side panel mount parts 176
Rear side panel mount parts 190
Rear side panel paint new part 198
Rear side panel paint new part 202
Rear side panel planish 203
Rear side panel paint 203
Rear side panel paint top part 205
Rear side panel paint bottom part 206
Side panel – sub part replace 207
Side panel – sub part paint new part 208
Rear wheel housing replace 208
Rear wheel housing planish 208
Rear wheel housing liner replace 208
Rear wheel housing liner planish 208
55 Bonnet, flaps, cab, central locking 209
Bonnet lock cable adjust 209
Bonnet lock cable remove+reinstall 209
Front bonnet lock lower part remove+reinstall 209
Bonnet lock upper part adjust 209
Bonnet lock upper part remove+reinstall 209
Bonnet remove+reinstall 209
Bonnet replace 209
Bonnet paint new part 209
Bonnet planish 210
Bonnet paint 210
Bonnet fit in 211
Front bonnet seal remove+reinstall 211
Rear lock lower part remove+reinstall 211
Rear lock upper part remove+reinstall 211
Rear lock cylinder remove+reinstall 211
Tailgate remove+reinstall 211
Tailgate replace 212
Tailgate paint new part 212
Tailgate planish 212
Tailgate paint 212
Tailgate fit in 213
Tailgate paint top part 213
Tailgate paint bottom part 213
Tailgate seal remove+reinstall 213
Rear cover lock, lower part remove+reinstall 214
Rear cover lock, upper part remove+reinstall 214
Rear cover lock cylinder remove+reinstall 214
Cover, rear remove+reinstall 214
Cover, rear replace 214
Cover, rear paint new part 214
Cover, rear planish 215
Cover, rear paint 215
Cover, rear fit in 216
57 Front door, central locking 217
Lock cylinder remove+reinstall 217
Lock cylinder convert 217
Lock cylinder repair 217
Door handle remove+reinstall 217
Door lock remove+reinstall 217
Door lock repair 217
Striker pin adjust 217
Striker pin adjust 217
Door outer panel replace 217
Front door remove+reinstall 217
Front door disassemble+reassemble 218
Front door replace 218
Front door paint new part 218
Front door planish 219
Front door paint 219
Front door fit in 221
Front door paint top part 221
Front door paint bottom part 221
Door hinge repair 221
Door check strap remove+reinstall 221
Front door seal remove+reinstall 221
58 Rear door,sliding door,wing doors,central locking 222
Door handle remove+reinstall 222
Door lock remove+reinstall 222
Striker pin adjust 222
Striker pin adjust 222
Outer door panel replace 222
Rear door remove+reinstall 222
Rear door disassemble+reassemble 222
Rear door replace 223
Rear door paint new part 223
Rear door planish 223
Rear door paint 223
Rear door fit in 224
Rear door paint top part 224
Rear door paint bottom part 224
Door hinge repair 224
Door check strap remove+reinstall 225
Rear door seal remove+reinstall 225
60 Sliding roof 226
Sliding roof adjust 226
Sliding roof remove+reinstall 226
Cable with guide remove+reinstall 226
Cable with guide remove+reinstall 226
Drive pinion remove+reinstall 226
Cable guide remove+reinstall 226
Guide rail, side remove+reinstall 226
Guide rail, side remove+reinstall 226
Sliding roof panel remove+reinstall 227
Sliding roof panel paint new part 227
Sliding roof panel paint 227
Seal remove+reinstall 228
63 Bumper 229
Front bumper remove+reinstall 229
Front bumper replace 229
Front bumper paint new part 229
Front bumper paint 230
Front bumper overrider remove+reinstall 230
Front bumper cover replace 230
Rear bumper remove+reinstall 230
Rear bumper replace 231
Rear bumper paint new part 231
Rear bumper paint 231
Rear bumper cover replace 231
64 Glazing/window mechanism 232
Windscreen remove+reinstall 232
Windscreen repair 232
Windscreen seal 232
Windscreen replace 232
Front corner window remove+reinstall 232
Front door window remove+reinstall 232
Front door window guide remove+reinstall 232
Front window slot seal remove+reinstall 233
Mechanical window front remove+reinstall 233
Mechanical window front repair 233
Window lifter motor remove+reinstall 233
Window crank remove+reinstall 233
Rear door window remove+reinstall 233
Rear door window guide remove+reinstall 233
Rear window slot seal remove+reinstall 233
Rear window mechanism remove+reinstall 233
Side window remove+reinstall 233
Side window replace 234
Rear corner window remove+reinstall 234
Heated rear window (aerial) remove+reinstall 234
Heated rear window (aerial) seal 234
Heated rear window (aerial) replace 234
Window heating switch remove+reinstall 234
Window heating control unit remove+reinstall 234
Window heating warning lamp remove+reinstall 234
66 Exterior equipment 235
Front spoiler remove+reinstall 235
Radiator grill remove+reinstall 235
Radiator grill replace 235
Front mudwing trim remove+reinstall 235
Front mudwing cover remove+reinstall 235
Front mudwing cover remove+reinstall 235
Front door trim moulding remove+reinstall 235
Spare wheel bracket remove+reinstall 235
Spare wheel bracket replace 236
Step remove+reinstall 236
Step remove+reinstall 236
Ram protection remove+reinstall 236
Ram protection replace 236
Sill panel cover remove+reinstall 236
Roof trim moulding remove+reinstall 236
Roof trim moulding remove+reinstall 237
Rear door trim moulding remove+reinstall 237
Rear side panel trim moulding remove+reinstall 237
Rear wheel housing cover remove+reinstall 237
Rear wheel housing cover remove+reinstall 237
Rear flap trim moulding remove+reinstall 237
Rear emblem remove+reinstall 237
Rear spoiler remove+reinstall 237
Mud flaps install 237
Rear view mirror remove+reinstall 237
Rear view mirror install 237
Towing hitch remove+reinstall 237
Towing hitch install 237
68 Interior equipment 238
Inner sill panel moulding remove+reinstall 238
Glove box latch remove+reinstall 238
Sun visor remove+reinstall 238
Sun visor right remove+reinstall 238
Inside mirror remove+reinstall 238
Grab handle remove+reinstall 238
Assist strap remove+reinstall 238
69 Passenger protection 239
Front three point belt remove+reinstall 239
Front three point belt remove+reinstall 239
Rear three point belt remove+reinstall 239
Rear three point belt remove+reinstall 239
70 Trim, noise insulation 240
Trim, luggage rear compartment remove+reinstall 240
Dash panel remove+reinstall 240
Dash panel replace 240
Knee bar padding remove+reinstall 240
Luggage boot cover remove+reinstall 240
Front floor covering remove+reinstall 240
Rear floor covering remove+reinstall 240
Front door trim panel remove+reinstall 240
Front door trim panel remove+reinstall 240
Door foil make 241
Rear door trim remove+reinstall 241
Rear side trim remove+reinstall 241
Roof trim remove+reinstall 241
Sliding roof trim panel remove+reinstall 242
Tailgate trim panel remove+reinstall 242
72 Seat frames 243
Seat frame, front remove+reinstall 243
Slide rail repair 243
Backrest frame remove+reinstall 243
Backrest frame replace 243
Front seat spring core remove+reinstall 243
Rear backrest, divided frame remove+reinstall 243
Rear seat, split frame remove+reinstall 243
Rear seat frame remove+reinstall 244
Rear backrest frame remove+reinstall 244
74 Seat padding, covers 1
Front seat padding remove+reinstall 1
Front seat cover (cloth) remove+reinstall 1
Front seat backrest padding remove+reinstall 1
Front seat backrest cover remove+reinstall 1
Rear seat padding remove+reinstall 1
Rear seat cover remove+reinstall 1
Rear seat bench backrest padding remove+reinstall 1
Rear seat backrest cover remove+reinstall 1
Split rear seat padding remove+reinstall 1
Split rear seat cover remove+reinstall 1
Split rear seat backrest padding remove+reinstall 1
Split rear backrest cover remove+reinstall 1
Heating,ventilation,air conditioning system 246
80 Heating 246
Heater control cabel remove+reinstall 246
Heat exchanger remove+reinstall 246
Heat exchanger feed hose remove+reinstall 246
85 Ventilation 247
Fresh air control remove+reinstall 247
Cable for hot and fresh air flaps remove+reinstall 247
Hot/fresh air box remove+reinstall 247
Blower switch remove+reinstall 247
Blower remove+reinstall 247
Electrical system 248
90 Instruments, GCI 248
Dash panel insert remove+reinstall 248
Dash panel insert disassemble+reassemble 248
Speedo cable remove+reinstall 248
Voltage stabilizer remove+reinstall 248
Horn remove+reinstall 248
Electrical system check 248
91 Infotainment 249
Radio remove+reinstall 249
Mechanical aerial (on roof) remove+reinstall 249
Ambient temperature sensor (MFI) remove+reinstall 249
92 Windscreen wipe/wash system 250
Wash/wipe system switch remove+reinstall 250
Interval relay remove+reinstall 250
Wiper motor remove+reinstall 250
Wiper shaft with bearing remove+reinstall 250
Wiper shaft with bearing remove+reinstall 250
Wiper frame remove+reinstall 250
Wiper blade remove+reinstall 250
Wiper blade remove+reinstall 251
RWW switch remove+reinstall 251
RWW wiper motor remove+reinstall 251
RWW wiper shaft with bearing remove+reinstall 251
RWW wiper blade remove+reinstall 251
WWS pump remove+reinstall 251
WWS reservoir remove+reinstall 251
Washer jet remove+reinstall 251
Headlight washer system fluid reservoir remove+reinstall 251
HWS jet remove+reinstall 251
HWS check valve remove+reinstall 251
HWS relay remove+reinstall 251
HWS pump remove+reinstall 251
RWW pump remove+reinstall 251
RWW fluid container remove+reinstall 251
RWW spray jet remove+reinstall 251
94 Lights, lamps, switches outside 252
Main lighting switch remove+reinstall 252
Dipped headlight relay remove+reinstall 252
Headlight adjust 252
Headlight remove+reinstall 252
Headlight remove+reinstall 252
Headlight disassemble+reassemble 252
Headlight bulb remove+reinstall 252
Number plate light remove+reinstall 252
Tail light remove+reinstall 252
Tail light remove 253
Tail light bulb remove+reinstall 253
Brake light switch remove+reinstall 253
Turn signal switch remove+reinstall 253
Emergency light relay remove+reinstall 253
Emergency light switch remove+reinstall 253
Front turn signal remove+reinstall 253
Front turn signal bulb remove+reinstall 253
Foglight switch remove+reinstall 254
Foglight relay remove+reinstall 254
Foglight warning lamp remove+reinstall 254
Foglight adjust 254
Foglight remove+reinstall 254
Foglight bulb remove+reinstall 254
Rear foglight bulb remove+reinstall 254
Reversing light switch remove+reinstall 254
96 Lights, lamps, switches inside, anti-theft system 255
Boot light contact switch remove+reinstall 255
Door contact switch remove+reinstall 255
Interior light remove+reinstall 255
Interior light bulb remove+reinstall 255
Instrument lighting bulb remove+reinstall 255
Boot light remove+reinstall 255
Boot light bulb remove+reinstall 255
Glove box light remove+reinstall 255
Console lighting remove+reinstall 255
Heater controls lighting remove+reinstall 255
97 Wiring 256
Central wiring harness repair 256
Front wiring loom, left remove+reinstall 257
Front wiring loom, right remove+reinstall 257
Wiring loom, rear remove+reinstall 257
Battery/starter wiring loom remove+reinstall 257
Dash panel wiring loom remove+reinstall 257
Battery earthing strap remove+reinstall 257
Central electrics remove+reinstall 257

S.V 27/01/2025