Volvo BM 5350 Articulated Hauler Shop Manual – PDF DOWNLOAD

1 Volvo BM 5350 B.......................................................................   0
Action for reducing risk of fire........................................................   1
Action to be taken in case of abnormal lubricating oil consumption......................   3
Air compressor 98778, 98788.............................................................   7
Air compressor filter...................................................................   9
Air compressor with fitting parts. SER NO - 2760........................................  12
Air compressor with fitting parts. SER NO 2761 -........................................  14
Air compressor..........................................................................  17
Air conditioning, compressor, fitting...................................................  20
Air conditioning, condenser, fitting. 90519, 98777......................................  22
Air conditioning........................................................................  24
Air cylinder............................................................................  44
Air dump system. 99671..................................................................  46
Air filter 1............................................................................  48
Air filter. 99799.......................................................................  50
Air filter..............................................................................  52
Air-conditioning, conditioning unit. 98778..............................................  53
Air-conditioning, cooling plant. 90519, 98777...........................................  55
Altered seal in parking brake cylinder..................................................  57
Alternative lubricants for axles with wet brakes........................................  61
Alternator with assembling details......................................................  62
Alternator. SER NO - 2177...............................................................  64
Alternator. SER NO 2178 -...............................................................  66
Alternator..............................................................................  68
Anti-freeze reservoir...................................................................  70
Automatic transmission lubricants 1.....................................................  72
Automatic transmission lubricants.......................................................  73
Barking brake, tractor pneumatic system foot Board......................................  75
Batteries, service life.................................................................  78
Battery with assembling details.........................................................  79
Bearing bracket, rocker arm shaft on TD61 TD71 engines..................................  81
Belt transmission.......................................................................  82
Bogie...................................................................................  84
Bogie-wheel suspension..................................................................  87
Bogie-wheelaxie ta 54 and ta 54b Prod Nr 23536, 23551...................................  89
Brake circuit 1, tractor................................................................  91
Brake circuit 1, trailer. 6 x 4, 6 x 6..................................................  93
Brake circuit, trailer. 4 x 4...........................................................  95
Brake cylinder. 99617...................................................................  97
Brake cylinder..........................................................................  98
Brake pads.............................................................................. 100
Brake system 2.......................................................................... 101
Brake unit.............................................................................. 103
Broader mudguards. 90017, 90018......................................................... 105
Cab ventilation......................................................................... 107
Camshaft and tappets, inspection........................................................ 110
Camshaft bearing, changing.............................................................. 111
Camshaft bearings, checking............................................................. 112
Camshaft td 70 g........................................................................ 113
Camshaft. TD71GA........................................................................ 115
Camshaft................................................................................ 117
CareTrack, new software update 2008.3.0................................................. 120
Centrifugal governor td 70 g............................................................ 123
Centrifugal regulator td 71 ga.......................................................... 125
Changing or repairing hydrualic pumps................................................... 128
Charge air cooler, checking for leaks................................................... 129
Charge air pressure, diesel engines..................................................... 130
Check valve............................................................................. 131
Checking steering gear.................................................................. 133
Chrome plated brake piston for brake caliper............................................ 136
Claim routines.......................................................................... 137
Cleaning of the machine................................................................. 141
Clutch. A, B............................................................................ 142
Clutch. D............................................................................... 144
Clutch. E, F............................................................................ 146
Clutch. G............................................................................... 148
Comp. air controls 1. protect.valve,valve platecear And Tipping Controls................ 150
Comp. air controls 2. diff.contr.shuttle valve Tillv Nr 2229-........................... 152
Comp. air controls...................................................................... 155
Compressed air horn with connections. 98814............................................. 157
Compression test, warm engine........................................................... 159
Compressor. SER NO - 2760............................................................... 161
Compressor. SER NO 2761 -............................................................... 164
Connecting rod, inspection.............................................................. 166
Connecting rods......................................................................... 168
Control for high and low gear 1......................................................... 169
Control for high and low gear........................................................... 171
Coolant pump for charge air cooler, reconditioning...................................... 173
Coolant pump, reconditioning............................................................ 180
Cooling system specs.................................................................... 190
Cooling system, safety valve radiador cap............................................... 193
Cooling system.......................................................................... 194
Copper sleeves for injectors, changing.................................................. 195
Correction in Service Manual for engine TD61 TD63 and TD71 TD73......................... 200
Cover plates and doors.................................................................. 201
Cracks in cylinder head................................................................. 203
Crankshaft td 70 g...................................................................... 204
Crankshaft td 71 ga..................................................................... 207
Crankshaft, checking.................................................................... 210
Crankshaft, reconditioning.............................................................. 214
Crankshaft.............................................................................. 215
Crimping Tool Set, part no. 9993880..................................................... 216
Cylinder block td 70 g.................................................................. 217
Cylinder block td 71 ga................................................................. 219
Cylinder block, assessing cracks........................................................ 222
Cylinder block, checking level.......................................................... 223
Cylinder block, grinding level.......................................................... 224
Cylinder block.......................................................................... 225
Cylinder head description............................................................... 226
Cylinder head specs..................................................................... 228
Cylinder head td 70 g................................................................... 230
Cylinder head TD71GA.................................................................... 232
Cylinder head, assembly................................................................. 234
Cylinder head, checking for leaks....................................................... 236
Cylinder head, inspection............................................................... 238
Cylinder head, milling sealing grooves and flame edge grooves (TD61 and TD71 only)...... 240
Cylinder head, surface grinding (TD61 and TD71 only).................................... 246
Cylinder head, surface grinding (using face plate and abrasive cloth)................... 248
Cylinder liner seat, reconditioning..................................................... 249
Cylinder liner, checking and measuring wear............................................. 251
Cylinder liner, fitting................................................................. 253
Cylinder liner, removal................................................................. 256
Cylinder liners 1....................................................................... 257
Cylinder liners......................................................................... 259
Damping cylinder........................................................................ 261
Decals 1................................................................................ 263
Decals.................................................................................. 266
Delivery pipe........................................................................... 268
Description of operation, injection pump................................................ 269
Description oil pump.................................................................... 281
Description, automatic belt tensioner................................................... 283
Description, exhaust brake.............................................................. 284
Description, feed pump.................................................................. 286
Description, governor................................................................... 287
Description, injection advance mechanism (injection angle advance)...................... 292
Description, injection pump............................................................. 294
Description, overflow valve............................................................. 296
Description, pressure equalization...................................................... 299
Description, pressure valve............................................................. 300
Description, pressure-dependent full-load stop (smoke limiter) and cold start device.... 301
Description, thermostat................................................................. 304
Diesel fuels - quality and function..................................................... 305
Diesel test standards................................................................... 307
Different engine types.................................................................. 308
Differential lock....................................................................... 310
Differential............................................................................ 312
Disc brake.............................................................................. 314
Distribution box, left.................................................................. 316
Distribution box, right................................................................. 318
Door.................................................................................... 321
Draft hook. 90392, 98565................................................................ 323
Drag link. SER NO 2890 -................................................................ 325
Drawings of tools (E-tools) which can be made in your own workshop...................... 327
Drive shaft drop box. FL 652 B.......................................................... 329
Drive shaft drop box. FL 652............................................................ 331
Drive shaft, front. PROD NO 23527, AH 54 A.............................................. 333
Drive shaft, front. PROD NO 23549, AH 54 E.............................................. 335
Drive shaft, rear. PROD NO 23528, AH 54 B............................................... 338
Drive shaft, rear. PROD NO 23537, AH 54 C............................................... 341
Drive shaft, rear. PROD NO 23538, AH 54 D............................................... 344
Drive shaft, rear. PROD NO 23550, AH 54 F............................................... 347
Drive shaft, rear. PROD NO 23555, AH 71 B............................................... 350
Drivers cab............................................................................. 353
Drivers seat with fitting part.......................................................... 356
Driver's seat. SER NO - 2889............................................................ 358
Driver's seat. SER NO 2890 -............................................................ 361
Drop box,fitting........................................................................ 363
Dumper basket heating. 90214, 90391..................................................... 365
Eg-brake equipment. 99590............................................................... 367
Electrical system, cab.................................................................. 369
Electrical system,tractor............................................................... 371
Electrical system,trailer............................................................... 373
Emergency equipment. 90389.............................................................. 375
Engine Description...................................................................... 377
Engine hood............................................................................. 387
Engine installation components. TD 71 GA................................................ 388
Engine reconditioning................................................................... 391
Engine Specifications................................................................... 393
Engine suspension. TD 70 G, TD 71 GA.................................................... 394
Engine with fitting parts. TD 70 G...................................................... 396
Engine, assembly........................................................................ 398
Engine, dissasembly..................................................................... 438
Exhaust gas purification. 90214, 90391.................................................. 450
Exhaust pressure regulator with Fitting Parts........................................... 452
Exhaust pressure regulator.............................................................. 454
Exhaust system.......................................................................... 456
Exhaust-heating. 99672, SER NO - 4048................................................... 458
Extra flap. 99616....................................................................... 460
Fan 90519, 98777........................................................................ 462
Fan, fitting and drive.................................................................. 463
Fan..................................................................................... 466
Feed lines.............................................................................. 470
Feed pump td 70 g....................................................................... 472
Feed pump td 71 ga...................................................................... 474
Feed pump............................................................................... 476
Filter 1................................................................................ 477
Filter 2................................................................................ 479
Final drive 1........................................................................... 481
Final drive 2........................................................................... 484
Final drive 3........................................................................... 487
Final drive 4........................................................................... 490
Floor................................................................................... 492
Folding seat. 90671, 99128.............................................................. 494
Foot-brake valve fitting................................................................ 496
Footbrake valve......................................................................... 498
Foreword................................................................................ 500
Frame for tractor....................................................................... 501
Frame joint, reconditioning the hitch................................................... 503
Front axle suspension................................................................... 506
Fuel filter td 70 g..................................................................... 507
Fuel filter td 71 ga.................................................................... 509
Fuel filter. 90520...................................................................... 511
Fuel filter. 99368...................................................................... 513
Fuel filter............................................................................. 515
Fuel injection pump td 70 g............................................................. 516
Fuel injection pump td 71 ga............................................................ 518
Fuel injection pump with fitting parts Td 70 G.......................................... 521
Fuel injection pump with fitting parts Td 71 Ga......................................... 523
Fuel pipe - fuel tank td 71 ga.......................................................... 525
Fuel pipe-injectors td 70 g............................................................. 527
Fuel pipes- injector td 71 ga........................................................... 529
Fuel pipes,fuelinjec.pumpfuel filter Td 71 Ga........................................... 531
Fuel system. TD 70 G.................................................................... 533
Fuel system. TD 71 GA................................................................... 534
Fuel tank............................................................................... 536
Gear box. ALLISON, SER NO - 2950........................................................ 538
Gear selector........................................................................... 540
Gearbox-housing-oil dipst. ZF, SER NO 3500 -............................................ 542
General instructions.................................................................... 544
Grease with molybdenum disulphide additive (MoS2)....................................... 546
Headlamp................................................................................ 547
Headlight washer. 99049................................................................. 549
Headlight. 99440........................................................................ 551
Hitch................................................................................... 552
Hood lock............................................................................... 554
Hoses over hitch........................................................................ 555
Housing-oilfilter TD70G................................................................. 557
Housing-oilfilter TD71GA................................................................ 559
Hydraulic brake system, trailer. 4 x 4.................................................. 561
Hydraulic brake system, trailer. 6 x 4, 6 x 6........................................... 563
Hydraulic brake-system tractor.......................................................... 566
Hydraulic motor......................................................................... 567
Hydraulic pump.......................................................................... 569
Hydraulic pumps with fitting parts. SER NO 2332 -....................................... 571
Hydraulic system clips.................................................................. 573
Hydraulic system components............................................................. 577
Hydraulic tank.......................................................................... 580
Hydraulic tipping cylinder. 4 x 4....................................................... 582
Hydraulic tipping cylinder. 6 x 4 1..................................................... 584
Hydraulic tipping cylinder. 6 x 4....................................................... 586
Hydraulic tipping cylinder. 6 x 6, SER NO - 3859........................................ 589
Hydraulic tipping cylinder. 6 x 6, SER NO 3860 -........................................ 591
Information on Bio-diesel fuel (RME-fuel)............................................... 593
Information on classification of oils................................................... 594
Injection angle advance................................................................. 596
Injection pump drive, reconditioning.................................................... 598
Injection pump, changing................................................................ 603
Injection pump, checking and adjusting injection angle (using tool 999 6848)............ 610
Injection pump.......................................................................... 619
Injector td 70 g........................................................................ 620
Injector td 71 ga....................................................................... 622
Injectors 1............................................................................. 624
Injectors............................................................................... 625
Inlet system............................................................................ 626
Instructions for factory reconditioned engines.......................................... 628
Instrument panel, middle................................................................ 629
Instrument panel........................................................................ 631
Instrumentpanel right................................................................... 632
Instrumentpanel, left................................................................... 634
Insulation, drivers cab................................................................. 636
Intermediate shaft, positioning......................................................... 638
Intermediate shaft...................................................................... 639
Lap belts............................................................................... 641
Lgf-sign. 99698......................................................................... 645
Lighting,tractor........................................................................ 647
Lighting,trailer........................................................................ 648
Load-sensitive valve. 99590............................................................. 650
Lock-up-valve. 99673.................................................................... 652
Low engine speed (no injection angle advance)........................................... 654
Lower shaft............................................................................. 656
Lubricant, Biodegradable Hydraulic Fluid................................................ 658
Lubricating system. TD 70 G............................................................. 662
Lubricating system. TD 71 GA............................................................ 663
Lubrication oil pump.................................................................... 665
Lubrication specs....................................................................... 666
Lubrication system, TD61 and TD63....................................................... 667
Lubrication system, TD71 and TD73....................................................... 668
MATRIS, Electronic Control Unit......................................................... 670
Mudguard................................................................................ 671
Mudguards and splash guard.............................................................. 674
Mudguards, rear, off road. 99694, 99695................................................. 676
Mudguards, rear. 99604, 99605........................................................... 678
Mudguards, rear. 99692, 99693........................................................... 680
New bolted joint for flywheel........................................................... 682
New coolant............................................................................. 684
New refrigerant R134a replaces R12 in AC units.......................................... 685
New ventilation fan..................................................................... 690
New Volvo standard for transmission oil................................................. 693
New warranty routines for Bosch diesel equipment........................................ 695
Nitride hardened timing gears........................................................... 697
Oil cooler (2).......................................................................... 702
Oil cooler TD70G........................................................................ 704
Oil cooler TD71GA....................................................................... 706
Oil cooler with fitting parts TD70G..................................................... 708
Oil cooler, checking for leaks.......................................................... 710
Oil cooler.............................................................................. 712
Oil dipstick............................................................................ 714
Oil distributor......................................................................... 716
Oil filter (2).......................................................................... 719
Oil filter 1............................................................................ 721
Oil filter. PROD NO - 2950.............................................................. 723
Oil filter.............................................................................. 725
Oil pump TD70G.......................................................................... 727
Oil pump TD71GA......................................................................... 729
Oil pump, reconditioning (double pump).................................................. 731
Oil pump, reconditioning (single pump).................................................. 739
Oil sampling, method.................................................................... 746
Oil sump................................................................................ 753
Oil valves, changing.................................................................... 755
Oscillation damper...................................................................... 756
Output gear............................................................................. 757
Parking brake  2........................................................................ 759
Parking brake 1......................................................................... 762
Parking brake valve..................................................................... 764
Parking brake........................................................................... 766
Pedal................................................................................... 768
Peripherie parts........................................................................ 770
Pilot and tipping valve fitting. SER NO - 2123.......................................... 772
Pilot and tipping valve fitting. SER NO 2124 - 2331..................................... 774
Pilot and tipping valve fitting. SER NO 2332 -.......................................... 776
Pilot and tipping valve. SER NO - 2123.................................................. 778
Pilot and tipping valve. SER NO 2124 -.................................................. 780
Pipes, hoses and joints. 4 x 4.......................................................... 782
Pipes, hoses and joints. 6 x 4, 6 x 6, SER NO - 2331.................................... 786
Pipes, hoses and joints. 6 x 4, 6 x 6, SER NO 2332 -.................................... 790
Piston and connecting rod, assembly..................................................... 793
Piston rings, changing.................................................................. 795
Piston rings............................................................................ 799
Pneumatic cylinder...................................................................... 802
Pneumatic system........................................................................ 804
Power shafts............................................................................ 806
Power transmission...................................................................... 809
Pre-heater.............................................................................. 811
Pressure sensor......................................................................... 813
Propeller shaft 1....................................................................... 815
Propeller shaft Tillv Nr 2915 -......................................................... 817
Propeller shaft, trailer. 4 x 4......................................................... 819
Propeller shaft, trailer. 6 x 6......................................................... 821
Propeller shaft......................................................................... 823
Protecting grating...................................................................... 825
Protecting plates....................................................................... 828
Protecting roof 90212................................................................... 829
Protective grid......................................................................... 831
Pump drive 1............................................................................ 833
Pump drive with fitting parts........................................................... 835
Pump drive.............................................................................. 837
Quality of illustrations in technical reports........................................... 840
Quick-release valve..................................................................... 843
Rack gear............................................................................... 845
Radiator, fitting....................................................................... 847
Radio panel. 99296...................................................................... 850
Range selector controls................................................................. 852
Rear axle suspension. 4 x 4............................................................. 854
Rear flap, mechanical. 98491............................................................ 856
Rear view mirrors and sun vizors........................................................ 858
Recommendations for changing injectors.................................................. 859
Regulator control....................................................................... 862
Regulator............................................................................... 864
Relay valve............................................................................. 866
Repair kit, part no. 11666145, for service display...................................... 868
Repair kits............................................................................. 869
Reporting of accidents and incidents.................................................... 873
Reporting of product misuse & near-miss report.......................................... 876
Revolving warning light. 90848.......................................................... 879
Revolving warning light. 99059.......................................................... 881
Rocker arm mechanism, reconditioning.................................................... 883
Routine for return of technical goods................................................... 887
Running board, folding.................................................................. 889
Running board. 99156.................................................................... 891
Selector valves......................................................................... 893
Shock absorbers......................................................................... 895
Shut-off valve.......................................................................... 897
Smoke limiter td 71 g, td 71 ga......................................................... 899
Speedometer drive....................................................................... 901
Spool control for tipping valve. 99671.................................................. 903
Startermotor. TD 70 G, MO - 154030...................................................... 905
Startermotor. TD 70 G, MO 154031 -...................................................... 907
Startermotor. TD 70 GA, PROD NO 2761 -.................................................. 909
Steering cylinder....................................................................... 911
Steering gear........................................................................... 913
Steering linkage........................................................................ 915
Steering system......................................................................... 917
Steering unit........................................................................... 919
Steering valve. 4 x 4................................................................... 921
Tachograph.............................................................................. 923
There are three valves in the lubrication system........................................ 926
Thermostat, checking operation.......................................................... 928
Thermostat.............................................................................. 930
Tim.gear casing and gears TD71GA........................................................ 931
Timing gear and timing gear cover Td 70 G............................................... 933
Timing gear............................................................................. 935
Tipping control. 4 x 4.................................................................. 936
Tipping control. 6 X 4, 6 X 6........................................................... 938
Tipping valve. 4 x 4.................................................................... 940
Tipping valve. 6 x 4, 6 x 6............................................................. 942
Tool box 99061, PROD NO - 2746, STD 2747 -.............................................. 944
Tools 99589............................................................................. 945
Tools, tools for removing cable terminals............................................... 947
Torque converter regulator with Control Units........................................... 948
Torque converter........................................................................ 950
Trailer frame and trailer body.......................................................... 953
Transfer gear box....................................................................... 956
Turbo compressor with fitting parts. TD 70 G............................................ 958
Turbo compressor with fitting parts. TD 71 GA........................................... 960
Turbocharger descr...................................................................... 962
Turbocharger specs...................................................................... 963
Turbocharger, checking radial and axle clearance........................................ 964
Turbocharger, reconditioning............................................................ 966
Turbo-compressor. TD 70 G............................................................... 975
Turbo-compressor. TD 71 GA.............................................................. 977
Tyres, various types.................................................................... 979
Upper shaft............................................................................. 981
Valve adjustment........................................................................ 983
Valve block with fitting parts. SER NO 2332 -........................................... 986
Valve guides, changing.................................................................. 988
Valve seat, changing.................................................................... 990
Valve seat, machining................................................................... 992
Valve stem and valve guide, inspection.................................................. 994
Valves (2).............................................................................. 996
Valves and valve seats..................................................................1001
Valves, inspection and grinding.........................................................1003
Valves..................................................................................1005
VOLVO BM 5350B..........................................................................1007
VOLVO BM standard tightening torques....................................................1008
Water pump and thermostat housing. TD 71 GA.............................................1009
Water pump with fitting parts. TD 70 G..................................................1012
Wheel equipment. 90086, 99597, 99833, 99834.............................................1015
Wheel equipment. 90533, 90551, 99573, 99574.............................................1017
Wheel equipment. 99473, 99475, 99598, 99599.............................................1019
Wheel equipment. 99479, 99595, 99596, 99600.............................................1021
Wheel-housing plates....................................................................1023
Windscreen washer and wiper.............................................................1025