Volvo Penta 3.0 GS, 4.3 GL/Gi, 5.0 GL/Gi, 5.7 GS/GSi, 7.4 Gi/GSi, 8.2 GSi, DPX 385/415 Operator’s Manual PDF
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Volvo Penta 3.0 GS, 4.3 GL/Gi, 5.0 GL/Gi, 5.7 GS/GSi, 7.4 Gi/GSi, 8.2 GSi, DPX 385/415 Operator’s Manual – PDF DOWNLOAD
Description
Volvo Penta 3.0 GS, 4.3 GL/Gi, 5.0 GL/Gi, 5.7 GS/GSi, 7.4 Gi/GSi, 8.2 GSi, DPX 385/415 Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Volvo Penta 3.0 GS, 4.3 GL/Gi, 5.0 GL/Gi, 5.7 GS/GSi, 7.4 Gi/GSi, 8.2 GSi, DPX 385/415 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 96
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
Volvo Penta 3.0 GS, 4.3 GL/Gi, 5.0 GL/Gi, 5.7 GS/GSi, 7.4 Gi/GSi, 8.2 GSi, DPX 385/415 Operator’s Manual – PDF DOWNLOAD
INTRODUCTION 9
Our core values: Quality, Safety, Environmental Care 9
Factors that affect engine performance 10
Power ratings 10
How load conditions affect the speed of a planing hull 10
“Wagon-back” effect 10
Your new boat 11
Boater’s responsibilities 11
Planning your trip 11
Safety equipment 11
Basic safety rules of boating 11
SAFETY 13
GENERAL INFORMATION 17
Identification numbers 17
Owner’s identification card 17
Product references, illustrations, and specifications 17
Volvo Action Service (VAS) 17
Doing your own maintenance and repairs 18
Parts and accessories 18
Volvo Penta dealer network 18
Warranty information 18
2 PLUS 4™ Extended Protection 19
Features 21
Anodes (“sacrificial”) 32
Audible alarm 32
Engine systems 32
Cooling system 32
Fuel system 32
Exhaust system 33
Electrical system 33
Lubrication system 33
Steering system 33
Drive components 33
Emergency stop switch 33
Engine protection mode (EFI systems) 34
Instruments 34
Engine instruments 34
Trim instruments 35
Trim/tilt motor protection 36
Impact protection 36
Power trim/tilt 36
Propellers 37
Drive unit, rotation, and propellers 38
Trim controls 40
Operating trim controls 40
Remote diagnostic uplink system 41
Setting up the diagnostic uplink system cell phone 41
Using the remote diagnostic uplink system 41
OPERATION 43
Engine break-in period 43
Operating after break-in period 45
Before starting 45
Starting the engine, cold start 46
Starting the engine (warm start) 47
Stopping the engine 47
Operating remote controls 48
Side mount control 48
Top mount control 48
Steering system operation 48
Twin unit steering 48
Power trim and tilt operation 49
Power trim operation 49
Determining the proper trim 49
Operating in “bow-up” position 49
Operating in “bow-down” position 49
Power tilt operation 50
Power trim/tilt switch operation 50
Power trim/tilt switch and gauge location 51
Shifting and controlling speed 51
Checking instruments 52
Special boating circumstances 52
Engine protection mode operation (fuel injection systems) 52
Shallow water operation 52
High altitude operation 52
Operating procedure for freezing temperatures 53
Salt water operation 53
Twin unit operation 53
Trailering your boat 53
Propeller selection 53
MAINTENANCE 55
Maintenance schedule 55
Preparing for boating after storage (“summerization”) 57
Off-season storage preparations (“winterization”) 57
Exhaust system 57
Engine exhaust system 57
Drive unit bellows 58
Fuel system 58
Gasoline recommendations 58
Gasoline containing alcohol 58
Detonation (spark knock) 59
Preventing gum formation and corrosion in the fuel system 59
Carburetor (GL, GS only) 59
Electronic fuel injection (Gi, GSi only) 59
Flame arrestor 60
Electric fuel pumps 60
Fuel filter 60
Engine fuel filter replacement 60
Carburetor fuel filter replacement 61
Electrical system 61
Battery cables 62
Batteries and connections 62
Engine start battery 64
Multiple batteries and selector switch 65
Distributor cap and rotor 65
Circuit breakers and fuses 65
Spark plugs 65
Checking and changing spark plugs 66
Belt adjustments 67
Belt tension 67
Alternator belt 68
Idler belt 68
Cooling system 68
Draining the cooling system 69
Engine – raw water cooled 69
Engine – fresh water cooled (if equipped) 69
Raw water pump 70
Oil cooler 70
Steering system 70
Power trim/tilt fluid level 70
Steering reservoir fluid level 70
Primary shaft spline and bearing lubrication 71
Tie rod (twin installations only) 71
Engine and drive service 71
Lubrication system 71
Engine/crankcase oil 71
Checking engine oil level 72
Changing engine oil 72
Changing the oil filter 73
Drive components 73
Drive unit lubrication 73
External lubrication points 76
Anodes (“sacrificial” anodes) 76
Active corrosion protection system 77
Propeller care 77
Propeller replacement – SX 78
Propeller replacement – DP-S 79
Propeller replacement – DPX 80
Boat bottom 80
Engine alignment 80
Replacement parts 81
Bottom painting 81
Engine submersion 82
PROBLEM RESOLUTION 85
93
SPECIFICATIONS 95
3 0 GS 87 95
4 3 GL/Gi 96
5 0 GL/Gi 0
5 7 GS/GSi 0
7 4 Gi/GSi; 8 2 GSi 0
DPX 385; DPX 415 0
APPENDIX A: CERTIFIED ENGINES AND BSO NUMBERS 0
Certified engines 0
Bodensee Shiffahrts Ordnung (BSO) number 0
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