Volvo Penta D2-55 D2-75 Group 20-23,36,30 Workshop Manual_36131184 – PDF DOWNLOAD
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Volvo Penta D2-55 D2-75 Group 20-23,36,30 Workshop Manual_36131184 – PDF DOWNLOAD
Description
Volvo Penta D2-55 D2-75 Group 20-23,36,30 Workshop Manual_36131184 – PDF DOWNLOAD
FILE DETAILS:
Volvo Penta D2-55 D2-75 Group 20-23,36,30 Workshop Manual_36131184 – PDF DOWNLOAD
Language : English
Pages : 108
Downloadable : Yes
File Type : PDF
Size: 10.8 MB
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DESCRIPTION:
Volvo Penta D2-55 D2-75 Group 20-23,36,30 Workshop Manual_36131184 – PDF DOWNLOAD
About this Service Manual:
Spare parts for electrical and fuel systems are subject to various national safety requirements such as the US Coast Guard Safety Regulations. Volvo Penta Original Spare Parts meet these specifications. No damage whatever, occasioned by use of non-original Volvo Penta spares for the product, will be compensated by the warranty offered by Volvo Penta.
TABLE OF CONTENTS:
Volvo Penta D2-55 D2-75 Group 20-23,36,30 Workshop Manual_36131184 – PDF DOWNLOAD
Safety Precautions ………………………………………. 2
General information …………………………………….. 5
Special tools ………………………………………………. 9
Design and function …………………………………….. 10
Location of engine type signs ………………………….. 10
Engine introduction ……………………………………….. 11
Component description…………………………………… 16
Repair instructions ………………………………………. 23
General ……………………………………………………….. 23
Engine fixture, fixing ……………………………………… 24
Compression test ………………………………………….. 24
Group 21: Short block
Short block, disassembly ……………………………….. 25
Inspecting the engine block …………………………….. 29
Upper block plane …………………………………………. 29
Cylinder bore ………………………………………………… 29
Cylinder head, overhaul ………………………………….. 30
Cylinder head, disassembly ……………………………. 30
Cylinder head, inspection ……………………………….. 30
Valve seat, replace ……………………………………….. 31
Valves and valve seats, grinding……………………… 31
Valve guides, check ………………………………………. 32
Rocker arm mechanism, overhaul ……………………. 33
Cylinder head, assembly ………………………………… 33
Crankshaft, inspection …………………………………… 34
Main and big-end bearings, inspection ……………… 34
Crankshaft bush, front, inspection ……………………. 35
Crankshaft bush, front, replace ……………………….. 35
Crank bearing play, check ………………………………. 36
Piston rings, inspection and adjustment ……………. 37
Piston and cylinder bore, inspection and
measurement ……………………………………………….. 37
Con rods, inspection ……………………………………… 38
Con rod bush, replace ……………………………………. 38
Piston, piston rings and con rods, installation ……. 39
Camshaft, measurement ………………………………… 40
Timing gear assembly, inspection ……………………. 40
Crankshaft, installation …………………………………… 40
Piston, installation in cylinder ………………………….. 41
Camshaft, installation ……………………………………. 42
Cylinder head, installation ………………………………. 44
Valve lifters, inspection ………………………………….. 47
Valves, adjustment ……………………………………….. 49
Flywheel, replace ring gear ……………………………… 49
Crankshaft seal, rear, replace …………………………. 50
Crankshaft seal, front, replace ………………………… 50
Group 22: Lubrication system
Oil pump ……………………………………………………… 51
Oil channels …………………………………………………. 54
Oil pump bearing, overhaul ……………………………….. 55
Group 23: Fuel system
Injection pump ……………………………………………… 56
Setting injection timing …………………………………… 57
Setting the engine speed ………………………………… 59
Feed pump …………………………………………………… 60
Venting the fuel system …………………………………. 61
Fuel filter, replace …………………………………………….. 63
Fuel pre-filter, drain and replace ………………………… 63
Injectors ………………………………………………………. 64
Group 26: Cooling system
Fresh water system ………………………………………. 67
Coolant ……………………………………………………….. 68
Draining coolant ……………………………………………….. 69
Filling with coolant ………………………………………… 69
Checking the coolant level ……………………………… 70
Cleaning heat exchanger ………………………………… 71
Circulation pump …………………………………………… 72
Sea water pump ……………………………………………. 73
Thermostat ………………………………………………….. 73
Group 30: Electrical system
Description …………………………………………………… 74
Important information concerning
the electrical system ………………………………….. 76
Fault tracing, glow plugs, charging system………… 78
Alternator …………………………………………………….. 82
Starter motor ………………………………………………… 86
Electrical components ……………………………………. 89
Wiring diagrams ……………………………………………. 92
Group 20: Technical data
Technical data ……………………………………………… 96
Wear tolerances ……………………………………………. 100
Tightening torque ………………………………………….. 101
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
