Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual_459793495 – PDF DOWNLOAD

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Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual_459793495 – PDF DOWNLOAD

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Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual_459793495 – PDF DOWNLOAD

Language : English
Pages : 234
Downloadable : Yes
File Type : PDF
Size: 9.78 MB

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Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual_459793495 – PDF DOWNLOAD

This publication is intended as an installation guide for Volvo Penta marine diesel engines. The publication is not exhaustive and does not cover all conceivable installations, but should be considered as recommendations and guidance according to Volvo Penta standards.

• Detailed installation instructions accompany most accessory kits. The recommendations are the result of many years’ practical experience from all over the world. If it is necessary or desirable to depart from recommended routines, Volvo Penta is happy to offer assistance in finding a solution for the installation in question.
• It is the responsibility of the installer to ensure that installation is carried out in a satisfactory manner, that the installation is in good operable condition, that approved materials and accessories are used and that the installation fulfills all current instructions and regulations.
• This installation manual is intended for use by professionally qualified, skilled personnel. It is therefore assumed that those persons using the manual have fundamental knowledge of marine propulsion systems and are capable of carrying out the associated mechanical and electrical work.
• Volvo Penta continually improves its products and reserves the right to make changes. All the information in this manual is based on product specifications available at the time of publication. After this date all important product modifications that change installation methods will be communicated by service bulletin.

TABLE OF CONTENTS:

Volvo Penta D4, D6 Aquamatic DPH,DPR Inboard Installation Manual_459793495 – PDF DOWNLOAD

47704210_US.pdf………………………………………………… 0
Safety Information………………………………………….. 5
General Information…………………………………………. 8
Metric Conversion Chart………………………………….. 10
Installation Tools and Documentation………………………….. 11
Chemicals………………………………………………. 11
Publications……………………………………………. 12
Special Tools…………………………………………… 13
Chemical products……………………………………. 15
System Information………………………………………….. 16
EVC……………………………………………………. 16
Engine Characteristics………………………………………. 17
Engine Application Ratings……………………………….. 17
Engine Performance………………………………………. 18
Arrangement and Planning…………………………………….. 24
Choice of Engine………………………………………… 24
Propeller Rotation…………………………………… 38
Engine Placement………………………………………… 39
Engine Inclination…………………………………… 39
Weight Distribution………………………………….. 40
Engine Room…………………………………………….. 41
Accessibility for Maintenance…………………………. 41
Engine Room Ventilation………………………………. 44
Dimensioning of air intake and ducts…………………… 46
Location of Ventilators and Air Intakes………………… 50
Sound Absorption………………………………………… 51
Electrochemical Corrosion………………………………… 55
General…………………………………………….. 55
Corrosion theory…………………………………….. 55
Corrosion protection…………………………………. 60
Anodes to use……………………………………….. 62
Definitions…………………………………………. 63
Protection against electrochemical corrosion……………. 64
Protection against electrostatic discharge and lightning…. 65
Bottom Painting……………………………………… 65
Checking Protective Anodes……………………………. 70
Checking for leakage from the electrical system…………. 71
Checking electrochemical corrosion…………………….. 73
Installation……………………………………………….. 75
Aquamatic drive…………………………………………. 75
Transom Shield Installation…………………………… 75
Engine Foundation……………………………………. 95
Engine Installation………………………………….. 98
Cooling System……………………………………….113
Steering System………………………………………114
Sterndrive Installation……………………………….152
Inboard Applications……………………………………..170
Engine Foundation…………………………………….170
Engine Installation…………………………………..175
Cooling System……………………………………….183
Keel cooling…………………………………………194
Cooling System…………………………………………..217
Water Quality………………………………………..217
Coolant Level, Checking and Topping Up………………….217
Exhaust System…………………………………………..219
Wet Exhaust Line……………………………………..221
Dry Exhaust Line……………………………………..232
Fuel System……………………………………………..235
General……………………………………………..235
Fuel Tanks…………………………………………..237
Lubrication System……………………………………….247
Draining the Engine…………………………………..247
Viscosity……………………………………………248
Electrical System………………………………………..249
General……………………………………………..249
Batteries……………………………………………250
Alternator…………………………………………..258
Voltage Supply……………………………………….261
Connection…………………………………………..263
Fire Extinguishing System…………………………………283
Power Take-off…………………………………………..285
Launching and Sea Trial………………………………………291
Launching and Starting……………………………………291
Starting the Engine (Cold Start)…………………………..296
Sea Trial……………………………………………….302
Index………………………………………………………303

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