Volvo Penta IPS D4, D6 Aquamatic DPH, DPR Installation Manual 39118794 – PDF DOWNLOAD

Description

Volvo Penta IPS D4, D6 Aquamatic DPH, DPR Installation Manual 39118794 – PDF DOWNLOAD

FILE DETAILS:

Volvo Penta IPS D4, D6 Aquamatic DPH, DPR Installation Manual 39118794 – PDF DOWNLOAD

Language : English
Pages : 236
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Volvo Penta IPS D4, D6 Aquamatic DPH, DPR Installation Manual 39118794 – PDF DOWNLOAD

Safety precautions 3
General information 6
Engine application ratings 9
Marine engine environment 10
Installation tools and literature 13
Design concepts of propulsion systems 16
Aquamatic Duo Prop (DP)® drive 16
Aquamatic drive with jack shaft 16
Volvo Penta IPS 16
Volvo Penta IPS with jack shaft 16
Reverse gear, various types 17
Water Jet 17
Surface drive 17
AQUAMATIC APPLICATIONS
Accessibility 18
Transom 19
General 19
Water level at maximum load 20
Transom cutout 21
Single engine installation 23
Twin engine installation 25
Installing the transom shield 29
Installing gear shift actuator and cable 31
Engine foundation 32
Steering system 34
Installation procedure 40
Filling and purging the system 45
Troubleshooting guide 49
Controls 51
Engine installation 52
Preparing the engine 52
Installing the exhaust pipe 53
Installing the engine 53
Sterndrive installation 58
Preparations 58
Assembling the sterndrive on the transom
shield 59
Tie bar installation 64
Rudder indicator and autopilot interface 65
Propeller installation 66
Jack shaft installation 67
General 67
VOLVO PENTA IPS APPLICATIONS
General 69
Accessibility 70
Maximum water levels 72
Hull inserts and engine foundations 74
Hull mold integrated inserts 74
Pre-molded hull insert 75
Building the engine bed 80
Hull plugs and engine foundations 83
Hull mold plug 83
Positioning and fitting of hull plug,
Twin installation 84
Positioning and fitting of hull plug,
Triple installation 86
Positioning and fitting of hull plug,
Quadruple installation 88
Building the engine bed 90
Propulsion unit and engine installation 93
Fitting the propulsion unit to the hull 94
Installing the inlet and outlet sea water cocks 96
Installing the exhaust outlet 96
Transom mounted anode 96
Installing the engines 97
Installing exhaust line and water
by-pass and inlet hoses 99
Cooling system 101
Propeller installation 102
Jack shaft installation 103
Controls and steering 105
Drive leg calibration 106
Calibration, drive leg positions 106
Calibration, drive leg factory setting 107
Calibration, drive leg parallelism 107
Steering angle, setting 108
INBOARD APPLICATIONS
General arrangement and planning 109
Choice of engine 109
Propeller theory 113
Propeller selection 116
Engine inclination 116
Weight distribution 117
Selection of engine mountings 119
Engine suspension and propeller shafts 121
Installation
Marine Propulsion Diesel Engines
D4, D6
Aquamatic DPH, DPR
Volvo Penta IPS
Inboard
Contents
English 08-2007
© 2007 AB VOLVO PENTA
All rights to changes or modifications reserved
Printed on environmentally-friendly paper
Engine bed 122
Building the engine bed 125
Propeller shaft systems 127
Propeller shafts 127
Reverse gear flange 129
Flexible propeller shaft coupling 129
Shaft seals 130
Installation of stern tube and shaft bearing 131
Engine installation 133
Preparing the engine 133
Installing the engine on the engine bed 134
Alignment 137
Exhaust system 138
General 138
Wet exhaust line 140
Dry exhaust line 147
Steering system 150
Mechanical system 150
Hydraulic system 150
Mechanical steering,
location of steering head 151
Hydraulic steering,
location of steering pump 151
Controls 152
Propeller rotation, Inboard applications 153
Fuel system 154
General 154
Fuel tanks 155
Piping 157
Fuel flow 159
Cooling system 161
Seawater system, Aquamatic 162
Seawater system, Volvo Penta IPS 162
Seawater system, Inboard applications 163
Freshwater system 167
Hot water connections 168
Extra expansion tank 169
Electrical system 171
General 171
Batteries 172
Battery installation 173
Starting group battery capacity 174
Accessory battery 175
Cross-over switch 175
Mixed voltage systems 175
Starting battery cable area 176
Alternator 177
Main switch 178
Charge distributor 12 V and 24 V,
engine and boat 178
Single installation, D4/D6 12 V or 24 V,
Aquamatic and Inboard 179
Single installation, D4/D6 12 V or 24 V,
Aquamatic and Inboard 180
Twin installation, D4/D6 12 V or 24 V,
two accessory battery groups,
Aquamatic, Inboard and Volvo Penta IPS 181
Twin installation, D4/D6 12 V or 24 V,
one common accessory battery group,
Aquamatic, Inboard and Volvo Penta IPS 182
Twin installation, D4/D6 12 V or 24 V,
Aquamatic and Inboard 183
Twin installation, D4/D6 12 V or 24 V,
Aquamatic and Inboard 184
Extra alternator, single and twin installations,
D4/D6 12 V or 24 V,
Aquamatic, Inboard and Volvo Penta IPS 185
Connections to starter motor 186
Power supply,
PowerTrim pump, Aquamatic 187
Power supply,
Volvo Penta IPS Servo Unit Steering (SUS) 188
EVC–Electronic Vessel Control 188
Accessories 189
Extra alternators 191
Battery charging 191
Instruments 192
Fire extinguishing system 193
Electrochemical corrosion 195
General 195
Definitions 196
Protection against electrochemical
corrosion 197
Protection against electro-static
discharge and lightning 198
Stray current and shore power corrosion 198
Painting the Volvo Penta IPS propulsion unit 199
Shore power and generator installation 200
Prevention of stray currents
during installation 201
Checking electrochemical corrosion 202
Engine room, ventilation and
soundproofing 205
Introduction 205
Dimension of air intakes and ducts 206
Location of ventilators and air intakes 210
Soundproofing 211
Power take-off 213
Extra alternator 213
Front end power take-off 213
In-line power take-off 217
Draining of oil and coolant 218
Launching and starting 219
Sea trial 227
References to Service Bulletins 229
Notes 230

DESCRIPTION:

Volvo Penta IPS D4, D6 Aquamatic DPH, DPR Installation Manual 39118794 – PDF DOWNLOAD

Safety precautions:
Introduction:

• This Installation Manual contains the information you will need to install your Volvo Penta product
  correctly. Check that you have the correct Installation Manual.
• Read the Safety precautions and the General information in the installation manual carefully
  before servicing or operating the engine.

General information:
About the Installation Manual:

• This publication is intended as a guide for the instal- lation of Volvo Penta marine diesel
  engines for in- board use. The publication is not comprehensive and does not cover every possible
  installation, but is to be regarded as recommendations and guidelines apply- ing to Volvo Penta
  standards. Detailed Installation In- structions are included in most of the accessory kits.
• These recommendations are the result of many years’ practical experience of installations from all
  over the world. Departures from recommended pro- cedures etc. can be necessary or desirable
  however, in which case the Volvo Penta organization will be glad to offer assistance in finding a
  solution for your particular installation.
• It is the sole responsibility of the installer to ensure that the installation work is carried out
  in a satisfac- tory manner, it is operationally in good order, the ap- proved materials and
  accessories are used and the installation meets all applicable rules and regulations.
• This Installation Manual has been published for professionals and qualified personnel. It is
  therefore assumed that persons using this book have basic knowledge of marine drive systems and are
  able to carry out related mechanical and electrical work.
• Volvo Penta continuously upgrades its products and reserves the right to make changes. All the
  informa- tion contained in this manual is based on product data available at the time of going to
  print. Notification of any important modifications to the product causing changes to installation
  methods after this date will be made in Service Bulletins.

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