Volvo Penta TAD1240GE TAD1241GE TAD1241VE TAD1242GE TAD1242VE TWD1240VE Group 22-26 Workshop Manual 340008123

Description

Volvo Penta TAD1240GE TAD1241GE TAD1241VE TAD1242GE TAD1242VE TWD1240VE Group 22-26 Workshop Manual 340008123 – PDF DOWNLOAD

FILE DETAILS:

Volvo Penta TAD1240GE TAD1241GE TAD1241VE TAD1242GE TAD1242VE TWD1240VE Group 22-26 Workshop Manual 340008123 – PDF DOWNLOAD

Language : English
Pages : 104
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Volvo Penta TAD1240GE TAD1241GE TAD1241VE TAD1242GE TAD1242VE TWD1240VE Group 22-26 Workshop Manual 340008123 – PDF DOWNLOAD

GROUP 20 GENERAL INFORMATION
Safety Information 2
General Information 5
General repair instructions 6
GROUP 22 LUBRICATING SYSTEM
General 8
Special tools 9
Design and Operation
Lubrication system 10
Repair instructions
Working with chemicals, fuel and
lubricating oil 12
Oil filter, changing 12
Oil sump gasket, changing 13
Oil filter bypass valve, replacing 14
Safety valve, changing 15
Reducing valve, changing 15
Piston cooling valve, changing 16
Bypass filter (turbocharger) bypass valve,
changing 17
Bypass valve (pressure valve) oil cooler,
changing 17
Piston cooling nozzle, changing 18
Oil pump, changing 19
Oil pressure, checking 21
Engine oil, changing 22
Oil cooler element, changing 22
Oil cooler element, leakage test 26
GROUP 23 FUEL SYSTEM
General 28
Instructions for working with electronic
fuel injection 28
Special tools 29
Design and Operation
Unit injectors, overview 31
Unit injectors, working phases 32
Repair instructions
Control module (EDC III), changing 34
Fuel system, draining 36
Fuel filter, changing 37
Fuel pump, changing 38
Fuel pump, rebuilding 39
Fuel system, bleeding 41
Bypass valve, changing 42
Fuel pressure, checking 43
Unit injectors, changing 44
Draining condensate water 48
Fuel pre-filter with water monitor, changing 48
Copper sleeve for unit injector, change 49
GROUP 25 INTAKE AND EXHAUST SYSTEMS
General 55
Design and Operation
Turbocharger 56
Repair instructions
Working with chemicals, fuel and
lubricating oil 57
Intake manifold (gasket), changing 57
Exhaust manifold gasket, changing 63
Turbocharger, changing 66
Pressure drop indicator, checking 69
GROUP 26 COOLING SYSTEM
General 70
Special tools 71
Design and Operation
Cooling system (TAD) 72
Cooling system (TWD) 73
Charge air cooler 74
Repair instructions
Cooling system, draining 75
Cooling system, filling 75
Coolant pump, changing 76
Coolant filter, changing 79
Piston thermostat, changing 80
Piston thermostat, functional check 81
Drive belts, changing 82
Cooling system, cleaning 85
Charge air cooler, changing (TAD) 86
Charge air cooler, changing (TWD) 87
Charge air cooler, leakage test (TAD) 90
Charge air cooler, cleaning 91
Radiator core, changing 92
Cooling system, leakage testing 96
Extra coolant pump, changing (TWD) 98

DESCRIPTION:

Volvo Penta TAD1240GE TAD1241GE TAD1241VE TAD1242GE TAD1242VE TWD1240VE Group 22-26 Workshop Manual 340008123 – PDF DOWNLOAD

Introduction:

• The Service Manual contains descriptions and service instructions for the Volvo Penta products and
  versions of products listed in the list of contents. This manual should be used in conjunction with
  the Service Manual Technical Data for the engine in question. Make sure that the right service
  literature is used.
• Read the available safety information and the General information and Repair instructions sections
  in the Service Manual carefully before starting service work.

General Information:
About the Service Manual:

• This Service Manual contains descriptions of and repair instructions for the standard versions of
  the TAD1240GE, TAD1241GE/VE, TA1242GE/VE and
  TWD1240VE model engines.
• The Service Manual may show procedures performed on any of the engines listed above so the
  illustrations and photographs showing certain details may not be completely accurate in some cases.
  However, the rep- air methods are all essentially the same. The engine model and serial number are
  given on the data plate (see “Technical data TAD1240GE, TAD1241GE/VE, TAD1242GE/VE and TWD1240VE”).
• The engine mo- del and serial number should always be given in all correspondence concerning any of
  the engines.
• The Service Manual is primarily produced for Volvo Penta service facilities and their qualified
  personnel. It is therefore assumed that persons using the manual have the necessary basic knowledge
  and can carry out the mechanical and electrical tasks that occur in their profession.
• Volvo Penta is continuously developing its products and we therefore reserve the right to introduce
  chan- ges and modifications. All the information in this ma- nual is based on product data
  available at press time. Any significant changes that have been introduced in the product or
  service methods after that date will be announced in the form of Service Bulletins.

Spare parts:

Spare parts for the electrical and fuel systems are subject to different national safety
requirements. Volvo Penta Original Spare Parts meet these require- ments. All types of damage
occurring as a result of using non-original Volvo Penta spare parts for the pro- duct in question
will not be covered under the terms
of warranty as provided by Volvo Penta.

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