WACKER NEUSON 1001 DUMPER SERVICE MANUAL 1000144662 – PDF DOWNLOAD

Description

WACKER NEUSON 1001 DUMPER SERVICE MANUAL 1000144662 – PDF DOWNLOAD

FILE DETAILS:

WACKER NEUSON 1001 DUMPER SERVICE MANUAL 1000144662 – PDF DOWNLOAD

Language : English
Pages : 162
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

WACKER NEUSON 1001 DUMPER SERVICE MANUAL 1000144662 – PDF DOWNLOAD

1 Operation.................................................................. 11
	1.1 Important information on this service manual......................... 11
	1.2 Identification of warnings and dangers............................... 12
	1.3 Designated use and exemption from liability.......................... 13
	1.4 Type labels and component numbers.................................... 14
	1.5 Machine: overview.................................................... 16
	1.6 Operating equipment: overview........................................ 17
	1.7 Operating equipment: legend.......................................... 18
	1.8 Maintenance prop..................................................... 18
	1.9 Centre pivot prop.................................................... 19
2 Specifications............................................................. 23
	2.1 Chassis.............................................................. 23
	2.2 Engine............................................................... 23
		Fuel injection pump.................................................. 24
		Engine capacities.................................................... 24
		Engine tightening torques............................................ 24
	2.3 Travelling drive..................................................... 24
	2.4 Brakes............................................................... 25
	2.5 Steering system...................................................... 25
	2.6 Work hydraulics...................................................... 25
	2.7 Loader unit.......................................................... 25
	2.8 Drive specifications................................................. 26
	2.9 Vibration............................................................ 26
	2.10 Electric system (up to BB001360).................................... 27
		Fuse box............................................................. 27
		Relays............................................................... 27
	2.11 Electric system (from AB100001H).................................... 28
		Fuse box............................................................. 28
		Relays............................................................... 28
		Parking brake relay.................................................. 29
	2.12 Tyres............................................................... 29
	2.13 Noise levels........................................................ 29
	2.14 Coolant compound table.............................................. 29
	2.15 General tightening torques.......................................... 30
		Tightening torques for hydraulic screw connections (dry assembly).... 30
		Tightening torques for high-resistance screw connections............. 32
		Tightening moments for Nordlock lock washers......................... 33
	2.16 Dimensions model 1001............................................... 34
3 Maintenance................................................................ 37
	3.1 Fluids and lubricants................................................ 37
	3.2 Maintenance plan (overview).......................................... 39
	3.3 Service package...................................................... 42
	3.4 Introduction......................................................... 42
	3.5 Fuel system.......................................................... 43
		Specific safety instructions......................................... 43
		Refuelling........................................................... 43
		Stationary fuel pumps................................................ 44
		Diesel fuel specification............................................ 44
		Bleeding the fuel system............................................. 45
		Fuel prefilter with water separator.................................. 46
		Replacing the fuel filter............................................ 47
	3.6 Engine lubrication system............................................ 48
		Checking the oil level............................................... 48
		Filling up engine oil................................................ 49
		Changing engine oil.................................................. 49
		Replacing the engine oil filter cartridge............................ 51
	3.7 Cooling system....................................................... 52
		Specific safety instructions......................................... 52
		Checking/filling up coolant.......................................... 53
		Draining coolant..................................................... 54
	3.8 Air filter........................................................... 55
		Weekly check of air filter contamination............................. 55
		Filter replacement................................................... 56
	3.9 V-belt............................................................... 57
		Checking V-belt tension.............................................. 57
		Retightening the V-belt.............................................. 58
	3.10 Hydraulic system.................................................... 59
		Specific safety instructions......................................... 59
		Checking the hydraulic oil level..................................... 60
		Filling up hydraulic oil............................................. 60
		Changing hydraulic oil............................................... 61
		Monitoring the hydraulic oil reflux filter........................... 61
		Replacing the hydraulic oil reflux filter............................ 61
		Checking hydraulic pressure lines.................................... 62
	3.11 Lubrication points.................................................. 63
	3.12 Tyre maintenance.................................................... 64
		Checks once a day.................................................... 64
		Checks once a week................................................... 64
	3.13 Changing wheels..................................................... 65
		Removing the wheels.................................................. 65
		Fitting the wheels................................................... 65
	3.14 Electric system..................................................... 66
		Specific safety instructions......................................... 66
		Service and maintenance work at regular intervals.................... 66
		Instructions concerning specific components.......................... 67
		Alternator........................................................... 67
		Battery.............................................................. 68
	3.15 Battery master switch............................................... 69
	3.16 General maintenance work............................................ 70
		Cleaning............................................................. 70
		General instructions for all areas of the machine.................... 70
		Screw connections and attachments.................................... 70
		Pivots and hinges.................................................... 70
4 Engine..................................................................... 73
	4.1 Engine overview 3TNE74 (up to BB001360).............................. 73
	4.2 Fuel system (up to BB001360)......................................... 75
	4.3 Engine overview 3TNV76-XNSV (from AB100001H)......................... 76
	4.4 Fuel system (from AB100001H)......................................... 78
	4.5 Checking and adjusting valve tip clearance........................... 79
	4.6 Tightening order for cylinder head bolts............................. 80
	4.7 Checking the injection nozzles....................................... 81
		Pressure check....................................................... 81
	4.8 Checking the nozzle jet.............................................. 81
	4.9 Fuel injection time (up to BB001360)................................. 82
	4.10 Fuel injection time (from AB100001H)................................ 83
	4.11 Adjusting engine revs............................................... 84
	4.12 Compression......................................................... 84
	4.13 Checking the coolant thermostat..................................... 85
	4.14 Checking the thermal switch......................................... 85
	4.15 Oil pressure switch................................................. 86
	4.16 Checking the coolant circuit........................................ 86
	4.17 Engine trouble...................................................... 87
5 Travelling drive........................................................... 91
	5.1 Variable displacement pump A10VG45DA (up to BB001360)................ 91
		Variable displacement pump: diagram.................................. 93
	5.2 Variable displacement pump A10VG28DA (from AB100001H)................ 94
		Variable displacement pump: diagram.................................. 96
		Variable displacement pump: design................................... 97
		Travelling drive: overview........................................... 98
		Connecting plate with valves......................................... 99
	5.3 Rear hydraulic motor.................................................100
	5.4 Front hydraulic motor................................................101
		Hydraulic motor: overview............................................102
	5.5 Travelling drive: overview...........................................104
	5.6 Towing and transporting the machine..................................105
		Safety instructions..................................................105
		Towing...............................................................105
		Opening the high-pressure circuit....................................105
		Releasing the hydraulic parking brake................................106
	5.7 Test instruction.....................................................107
		Pilot pressure check.................................................107
		High pressure check..................................................108
6 Brakes.....................................................................111
	6.1 Brake circuit up to serial no. BB001360..............................111
		Brake diagram........................................................112
	6.2 Brake circuit from serial no. BB001361...............................113
		Brake diagram........................................................114
7 Steering system............................................................117
	7.1 Steering circuit.....................................................117
	7.2 Steering unit: diagram...............................................118
		Function.............................................................118
	7.3 Steering unit connections............................................119
	7.4 Steering unit: overview..............................................120
		Priority valve: overview.............................................120
		Priority valve: legend...............................................120
		Steering unit........................................................121
		Steering unit: legend................................................122
8 Hydraulic system...........................................................125
	8.1 Control valve connections: overview..................................125
	8.2 Test instructions....................................................126
		Check: work pump pressure............................................126
	8.3 Diagram up to serial no. BB001360....................................127
	8.4 Diagram up to serial no. BB001360: legend............................128
	8.5 Diagram from serial no. AB100001H....................................129
	8.6 Diagram from serial no. AB100001H: legend............................130
	8.7 Hydraulics diagram A3 up to serial no. BB001360......................  0
	8.8 Hydraulics diagram A3 from serial no. AB10001H.......................  0
9 Electric system............................................................135
	9.1 Ohm's Law (current, voltage, resistance); power......................135
	9.2 Measuring equipment, measuring methods...............................135
	9.3 Relays...............................................................136
		Use, mode of function................................................136
	9.4 Electric components..................................................137
	9.5 Fuse box in instrument panel (up to BB001360)........................137
		Relays...............................................................137
	9.6 Instrument panel up to BB001360: overview............................138
	9.7 Fuse box in instrument panel (from AB100001H)........................139
		Relays...............................................................139
	9.8 Instrument panel (from AB100001H): overview..........................140
	9.9 Wiring diagram up to serial no. BB001360: legend.....................142
	9.10 Wiring diagram version 1 A4 up to serial no. BB001360...............143
	9.11 Wiring diagram from serial no. AB100001H: legend....................144
	9.12 Wiring diagram version 1 A4 from serial no. AB100001H...............145
	9.13 Main wiring harness from AB100001H: legend..........................146
	9.14 Main wiring harness from AB100001H..................................147
	9.15 Engine wiring harness from AB100001H: legend........................148
	9.16 Engine wiring harness from AB100001H................................149
	9.17 Wiring diagram A3 up to serial no. BB001360: legend.................  0
	9.18 Wiring diagram A3 up to serial no. BB001360.........................  0
	9.19 Wiring diagram A3 from serial no. AB100001H: legend.................  0
	9.20 Wiring diagram A3 from serial no. AB100001H.........................  0
	9.21 Main wiring harness from AB100001H: legend..........................  0
	9.22 Main wiring harness from AB100001H..................................  0
	9.23 Engine wiring harness from AB100001H: legend........................  0
	9.24 Engine wiring harness from AB100001H................................  0

DESCRIPTION:

WACKER NEUSON 1001 DUMPER SERVICE MANUAL 1000144662 – PDF DOWNLOAD

This service manual contains important information on how to service your machine safely, correctly and economically. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the service manual.
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and service of the machine.
Insist on using original spare parts when carrying out maintenance and repair work.
This ensures operational safety and readiness of your machine, and maintains its value.
Your Neuson dealer will be pleased to answer any further questions regarding the machine or the service manual.

S.S 02/01/2025