Wacker Neuson 1403 1503 1903 2203 Compact Excavator User Manual 9707602 PDF

Description

Wacker Neuson 1403 1503 1903 2203 Compact Excavator User Manual 9707602 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson 1403 1503 1903 2203 Compact Excavator User Manual 9707602 – PDF DOWNLOAD 

Language : English
Pages : 106
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Wacker Neuson 1403 1503 1903 2203 Compact Excavator User Manual 9707602 – PDF DOWNLOAD 

Introduction:

This manual and all supplementary pages must be kept accessible in the proper place
in the vehicle!
This manual contains precise operating and handling, maintenance and service instructions as
well as the safety instructions required for operation of the vehicle.
– You should be shown how to operate the vehicle by qualified personnel and carefully read
the operating instructions before starting the vehicle.
– The safety, reliability, and operational life of the excavator depend primarily on proper
operation and maintenance.
– NEUSON accepts no liability according to product liability laws for any initial or subsequent
damage which results from improper use and handling of the products supplied by us.
– Please note that claims or complaints cannot be made on the basis of the information
provided in these operating instructions including illustrations and data–in particular con
cerning construction.
– NEUSON reserves the right to make technical alterations and/or improvements without
being bound to make these alterations to previously manufactured vehicles.
– We continuously strive to improve our products. It is therefore possible that alterations have
been made to the vehicle which could not be included in these operating instructions before
they were printed.
– The vehicle described in this handbook corresponds to the technical standards and safety
requirements which applied when the manual was printed.
– Subject to technical alteration.

TABLE OF CONTENTS:

Wacker Neuson 1403 1503 1903 2203 Compact Excavator User Manual 9707602 – PDF DOWNLOAD 

Introduction 8
1 2 Instructions for ordering spare parts 9
1 Guarantee and warranty 9
1 1 Identification Plate 9
2 Safety 10
2 1 Safety rules 11
2 2 EC – Declaration of Conformity 17
3 Specifications 18
Technical Data Compact Excavator 1403 18
Principal Data 1403 18
Driving and swiveling specifications 1403 18
Engine 1403 19
Hydraulic system 1403 19
Dozer blade 1403 19
Bucket (Standard) 1403 19
Technical Data Compact Excavator 1503 20
Principal Data 1503 20
Driving and swiveling specifications 1503 20
Engine 1503 21
Hydraulic system 1503 21
Dozer blade 1503 21
Bucket (Standard) 1503 21
– III –
Contents
9707602_User manual_en
Technical Data Compact Excavator 1903 22
Principal Data 1903 22
Driving and swiveling specifications 1903 22
Engine 1903 23
Hydraulic system 1903 23
Dozer blade 1903 23
Bucket (Standard) 1903 23
Technical Data Compact Excavator 2203 24
Principal Data 2203 24
Driving and swiveling specifications 2203 24
Engine 2203 25
Hydraulic system 2203 25
Dozer blade 2203 25
Bucket (Standard) 2203 25
3 2 Noise emissions 26
3 3 Vibration levels 26
3 4 Fire extinguisher 26
3 5 Stickers 27
Stickers (1403-1503) 27
Stickers (1903-2203) 28
3 6 Primary Dimensions 29
Primary Dimensions 1403 29
– IV –
Contents
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Primary Dimensions 1503 30
Primary Dimensions 1903 31
Primary Dimensions 2203 32
4 Component designations 33
4 1 Cab equipment and controls 34
4 2 Functions at the instrument panel 35
Work light 36
Accelerator 36
Driver’s Seat 36
Heater, Heating and Air Vents 37
Windshield Wipers 37
4 3 Hydraulic System 37
Release of residual pressure 37
Emergency Control for Working Equipment (1503-2203) 37
Hydraulic oil level 38
4 3 4 Hydraulic connections for additional attachments 38
5 2 Safety bracket (1403-2203) 39
5 Safety Equipment 39
5 1 Seat 39
5 3 Lifting the Seat Bracket (Frame) 40
6 1 Fuse box 41
Order of fuses 41
– V –
Contents
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7 Swinging and swiveling the excavator equipment 41
7 1 Left control lever 42
7 2 Right control lever 42
7 3 Excavator arm movements 42
7 4 Dozer Blade 42
7 5 Tilting the superstructure (only 2203) 43
7 6 Widening and narrowing the track base 43
7 7 Working with the telescopic traversing gear 44
7 8 Changing attachments 44
8 Towing equipment 45
9 Lifting the Crawler Excavator 45
10 Excavating options 46
10 1 Digging 46
10 2 Excavator arm swing angle 47
10 3 Bulldozing 47
10 4 Lifting 47
10 5 Cab protection 48
10 6 Stability 48
11 Transport instructions 49
11 1 After loading 49
12 Things to check before starting the excavator 50
– VI –
Contents
9707602_User manual_en
12 1 Visual inspection 50
12 2 Check motor oil 50
12 3 Check hydraulic oil level 50
12 4 Check coolant level 51
12 5 Refuelling 51
12 6 Check safety equipment 51
13 Starting the excavator 52
Starting procedure 52
13 1 Jump starts (with jumper cables) 53
14 Driving the Crawler Excavator 55
14 1 Driving 55
Travel on dangerous ground and on slopes 55
14 2 Turning 55
14 3 Traveling speeds 56
15 Shutting down 56
16 Care and Maintenance 57
16 1 General 57
16 2 Maintenance schedule 59
17 Daily maintenance 62
17 1 General visual inspection and leak check 62
17 2 Engine 62
Check motor oil 62
– VII –
Contents
9707602_User manual_en
Check coolant level 62
Check fuel filter with water separator 62
Clean air filter 63
Refuelling 63
17 3 Hydraulics 63
Check hydraulic oil level 63
17 4 Undercarriage and attachments 63
Tracks 63
Check attachments (bucket, grab, etc ) 64
17 5 Lubrication points 64
18 Weekly maintenance 65
18 1 Engine 65
Check engine mounting 65
Check fan belt tension 65
Check fuel filter with water separator 65
Clean radiator 65
18 2 Hydraulics 65
Hydraulic pump 65
Clean hydraulic cooler (1402 RD Optional) 65
18 3 Traversing Gear 66
Check Crawler Tenison 66
18 4 Traveling and swiveling drives 67
– VIII –
Contents
9707602_User manual_en
18 5 Turntable 67
Bearing system 67
18 6 Cab heating 67
18 7 Attachments 67
18 8 Check windshield washer system 67
19 Maintenance every 50 operating hours 68
19 1 Engine 68
Change oil 68
Change oil filter 68
Battery 68
Check tappet clearance 68
19 2 Hydraulics 68
Change hydraulic oil filter 68
19 3 Check the track rollers and wheels for play, also check track tension! 69
20 Maintenance every 250 operating hours 70
20 1 Engine 70
Change oil and oil filter 70
Replace fuel filter 70
20 2 Hydraulics 70
Check hydraulic oil and filter 70
20 3 Electrical components 70
20 4 Attachments 70
– IX –
Contents
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21 Maintenance every 500 operating hours 71
21 1 Engine 71
Change air filter 71
Check valves 71
Check coolant system and hoses 71
Check electrical connections 71
Check glow plug 71
Check thermostat 71
21 2 Hydraulics 71
Check primary valves 71
Change hydraulic oil and filter (return filter) 72
21 3 Traveling drive 73
Change drive oil 73
22 Maintenance every 1,000 operating hours 74
22 1 Engine 74
Check alternator and starter 74
Clean fuel tank 74
Check water pump 74
Check tappet clearance 74
22 2 Hydraulics 74
Change hydraulic oil 74
Check ventilation filter and sieve 74
– X –
Contents
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22 3 Traveling and slewing drives 74
Check oil (Traveling drive) 74
Change oil (Slewing drive) 74
22 4 Attachments 75
23 Annual Maintenance 75
23 1 Engine 75
Change air filter 75
Change oil and filter 75
Change fuel filter 75
23 2 Hydraulics 75
Change hydraulic oil and hydraulic oil filter 75
23 3 Gears 75
Change gear oil 75
23 4 Gear rim 75
24 Maintenance during longer periods of inactivity 76
24 1 Preparation for longer periods of inactivity 76
24 2 Starting the excavator after periods of inactivity 76
25 Lubricant table 77
26 Trouble shooting 78
30 Lift Capacity 81
Lift capacity chart 85
31 Options 86
– XI –
Contents
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32 Option Theft Protection 87
33 Hoisting Operation 88
A Safety instructions for the operation of earth-moving machine-dump trucks, A1

S.V 02/01/2025