Wacker Neuson 2404 Track Excavator Operator’s Manual 1000243672 PDF

Description

Wacker Neuson 2404 Track Excavator Operator’s Manual 1000243672 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson 2404 Track Excavator Operator’s Manual 1000243672 – PDF DOWNLOAD 

Language : English
Pages : 178
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Wacker Neuson 2404 Track Excavator Operator’s Manual 1000243672 – PDF DOWNLOAD 

Introduction:
1.1 Important information on this Operator’s Manual:

• Please store the Operator’s Manual in the storage box at the rear of the seat.
  This Operator’s Manual contains important information on how to work safely, correctly
  and economically with the machine. Therefore, it aims not only at new staff, but it also
  serves as a reference for experienced staff. It helps to avoid dangerous situations and
  reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
  machine will be increased by following the instructions in the Operator’s Manual. This is
  why the Operator’s Manual must always be kept at hand in the machine.
• Your own safety, as well as the safety of others, depends to a great extent on how the
  machine is moved and operated. Therefore, carefully read and understand this Operator’s
  Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more
  easily with the machine, thereby enabling you to use it more safely and efficiently.
• Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
  prepared for possible dangerous situations, as it will be too late for it during operation. As a
  rule, keep the following in mind:

Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine. This is why regular maintenance and service
work is absolutely necessary. Extensive maintenance and repair work must always be
carried out by an expert with appropriate training. Insist on using original spare parts when
carrying out maintenance and repair work. This ensures operational safety and readiness
of your machine, and maintains its value.

• Special equipment and superstructures are not described in this Operator’s Manual.
• We reserve the right to improve the technical standard of our machines without
adapting the Operator’s Manual.
• Modifying Wacker Neuson products and fitting them with additional equipment and
attachments not included in our delivery program requires Wacker Neuson’s written
authorisation, otherwise warranty and product liability for possible damage caused by
these modifications shall not be applicable.
• Subject to modifications and printing errors.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the
machine or the Operator’s Manual.

TABLE OF CONTENTS:

Wacker Neuson 2404 Track Excavator Operator’s Manual 1000243672 – PDF DOWNLOAD 

Operator’s Manual 1
Table of contents 3
A 8
B 8
C 8
D 8
F 8
H 8
I 8
L 8
M 8
N 8
O 8
P 8
R 9
S 9
T 9
V 9
W 9
1 Introduction 11
1 1 Important information on this Operator’s Manual 11
1 2 Machine overview 12
1 3 Brief description 13
1 4 Fields of application, attachments 14
1 5 Regulations 15
1 6 EC Declaration of Conformity 2404 16
1 7 Type labels and component numbers 17
1 8 Other signs and symbols 19
1 9 Fire extinguisher 28
2 Safety instructions 29
2 1 Identification of warnings and dangers 29
2 2 Warranty 29
2 3 Disposal 29
2 4 Designated use and exemption from liability 30
2 5 General conduct and safety instructions 31
2 6 Safety instructions regarding operation 33
2 7 Safety instructions for maintenance 39
2 8 Warning of special hazards 41
2 9 Protective structures 42
2 10 Hammer operation 42
3 Operation 45
3 1 Cab overview 47
3 2 Instrument panel overview 49
3 3 Putting into operation 50
3 4 Driving the excavator 53
3 5 Before starting the engine 56
3 6 Starting the engine (general information) 56
3 7 Starting with the drive interlock – external transponder (option) 57
3 8 Starting with the drive interlock – internal transponder (option) 58
3 9 Starting at low temperatures 59
3 10 When the engine has started 59
3 11 Jump-starting the engine (supply battery) 59
3 12 Special instructions for driving on public roads 61
3 13 Moving off 61
3 14 Drive levers 61
3 15 High speed 62
3 16 Hydraulic brake 62
3 17 Driving on slopes 63
3 18 Stabiliser blade operation 65
3 19 Parking the machine 66
3 20 Light system 67
3 21 Cab heating and ventilation (option) 68
3 22 Summer/winter operation 69
3 23 Washer system (option) 69
3 24 Seat adjustment 70
3 25 Seat belt 72
3 26 Emergency exit 73
3 27 Front window 74
3 28 Door 79
3 29 Exit through the door 80
3 30 Engine cover 81
3 31 Side walls 81
3 32 Towing the track excavator 82
3 33 Crane handling the machine 83
3 34 Loading and transporting the machine 86
3 35 Tying down the machine 87
3 36 Removing/installing the cab/canopy 87
3 37 Mounting the shatter protection for the canopy (option) 90
3 38 Working with the machine 91
3 39 Control levers/ISO controls: overview 91
3 40 Changeover valve for SAE/ISO controls (option) 94
3 41 Control lever with proportional controls (option): overview 96
3 42 Rotating the upper carriage 100
3 43 Tilting the upper carriage – Vertical Digging System (option) 101
3 44 Releasing the pressure on the work hydraulics 102
3 45 Re-equipping attachments 103
3 46 Mechanical quickhitch (option) 105
3 47 Hydraulic quickhitch – Easy Lock (option) 106
3 48 Powertilt (option) 109
3 49 Connections for auxiliary hydraulics 113
3 50 Grab operation 113
3 51 Safe load indicator (option) 114
3 52 Working with the excavator 116
3 53 Grading 121
4 Troubleshooting 123
4 1 Engine trouble 123
4 2 Hydraulics 125
4 3 Malfunctions of the Powertilt unit 125
5 Maintenance 127
5 1 Introduction 127
5 2 Safety-relevant parts 127
5 3 Fuel system 128
5 4 Bleeding the fuel system 129
5 5 Engine lubrication system 131
5 6 Engine and hydraulics cooling system 133
5 7 Checking/filling up coolant 134
5 8 Air filter 136
5 9 V-belt 138
5 10 Hydraulic system 140
5 11 Tracks 145
5 12 Travelling drive 147
5 13 Electrical system 148
5 14 General maintenance work 151
5 15 Lubrication points 154
5 16 Preparatory work before taking the machine out of service 157
5 17 Maintenance if the machine is out of service for a longer period of time 157
5 18 Fluids and lubricants 158
5 19 Maintenance plan (overview) 161
6 Specifications 2404 165
6 1 Electrical system 166
6 2 Noise levels 166
6 3 Vibration 167
6 4 Coolant compound table 167
6 5 Powertilt (option) 167
6 6 Dimensions model 2404 168
6 7 Dimensions model 2404 VDS 170
6 8 Lift capacity table 2404 172
6 9 Lift capacity table 2404 VDS 174

S.V 02/01/2025