Wacker Neuson 2404 Track Excavator Service Manual 1000256964 PDF

Description

Wacker Neuson 2404 Track Excavator Service Manual 1000256964 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson 2404 Track Excavator Service Manual 1000256964 – PDF DOWNLOAD 

Language : English
Pages : 238
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Wacker Neuson 2404 Track Excavator Service Manual 1000256964 – PDF DOWNLOAD 

Service Manual 1
1 Operation 10
1 1 Important information on this service manual 10
1 2 Identification of warnings and dangers 11
1 3 Designated use and exemption from liability 12
1 4 Type labels and component numbers 13
1 5 Machine overview 16
1 6 Cab overview 17
1 7 Cab (legend) 18
1 8 Instrument panel overview 19
1 9 Instrument panel legend 20
1 10 Engine compartment overview 21
1 11 Overview of the engine compartment rear side 22
1 12 Chassis overview 23
1 13 Overview of right/left-hand side chassis 24
2 Specifications 26
2 1 Engine 26
2 2 Hydraulic system 28
2 3 Undercarriage and swivel unit 29
2 4 Stabiliser blade 29
2 5 Electrical system 29
2 6 Noise levels 30
2 7 Vibration 30
2 8 Coolant compound table 30
2 9 Towing and raising 31
2 10 Model-specific tightening torques 32
2 11 General tightening torques 32
2 12 Dimensions 2404 36
2 13 Dimensions 2404 VDS (option) 38
2 14 Lift capacity table 2404 40
2 15 Lift capacity table 2404 VDS 42
2 16 Kinematics 44
2 17 Attachments 45
3 Maintenance 48
3 1 Fluids and lubricants 48
3 2 Maintenance plan (overview) 51
3 3 Introduction 55
3 4 Fuel system 55
3 5 Engine lubrication system 58
3 6 Cooling system 62
3 7 Air filter 65
3 8 V-belt 68
3 9 Hydraulic system 70
3 10 Pilot control filter 76
3 11 Auxiliary hydraulics pedal 77
3 12 Pressure check 78
3 13 Test report 84
3 14 Power train 88
3 15 Tracks 89
3 16 Lubrication work 91
3 17 Electrical system 95
3 18 Cab and seat console 98
3 19 General maintenance work 99
4 Engine 104
4 1 Engine 3TNV76-SNS 104
4 2 Fuel system 106
4 3 Checking and adjusting valve clearance 107
4 4 Tightening order for cylinder head bolts 108
4 5 Checking the injection nozzles 109
4 6 Injection time 110
4 7 Mounting and removing the injection pump 112
4 8 Measuring and adjusting the engine speed 114
4 9 Checking compression 114
4 10 Checking the coolant thermostat 115
4 11 Checking the temperature switch 116
4 12 Oil pressure switch 116
4 13 Checking the coolant circuit 116
4 14 Cleaning the cooling water channels 117
4 15 Coolant and fuel hoses 117
4 16 Crankcase vent 117
4 17 Replacing the glow plugs 117
5 Hydraulic system 120
5 1 Hydraulic pump PVD-0B-22BP 120
5 2 Main valve block 131
5 3 Drive counterbalancing system 136
5 4 Regeneration – stick section 137
5 5 Boom load retaining valve 137
5 6 Bucket pre-tension 138
5 7 Auxiliary hydraulics secondary pressure limiting valves (option) 139
5 8 Accumulator for emergency lowering 139
5 9 Pilot valves 140
5 10 Valves 144
5 11 Blade valve 146
5 12 Travelling drive 147
5 13 Swivel unit 149
5 14 Swivel joint 151
5 15 Breather filter 152
5 16 Ball type cock, auxiliary hydraulics 152
5 17 Hose burst valve 153
5 18 Hydraulics diagram 154
5 19 Hydraulics diagram (options) 155
5 20 Hydraulics diagram (legend) 156
5 21 Hydraulics diagram 2404 0
5 22 Options diagram 1 0
5 23 Options diagram 2 0
5 24 Main valve block diagram 2404 A3 0
6 Electrical system 162
6 1 Ohm’s Law (current, voltage, resistance); power 162
6 2 Measuring equipment, measuring methods 162
6 3 Colour coding of the lines 163
6 4 Relays 163
6 5 Fuse box in instrument panel 164
6 6 Relay box with main fuse 164
6 7 Cigarette lighter 166
6 8 Socket 166
6 9 Radio and mounting/wiring for radio installation (option) 166
6 10 Control lever tip switch 167
6 11 40 A alternator and dynamo 168
6 12 Regulator 168
6 13 Starter 169
6 14 Working lights (option) 169
6 15 Rotating beacon (option) 170
6 16 Driving signal (option) 170
6 17 Wiring diagram A4 (legend) 172
6 18 Wiring diagram A4 173
6 19 Wiring diagram legend with 40 A alternator A4 (option) 174
6 20 Wiring diagram with 40 A alternator A4 (option) 175
6 17 Wiring diagram A3 (legend) 0
6 18 Wiring diagram A3 0
6 19 Wiring diagram legend with 40 A alternator A3 (option) 0
6 20 Wiring diagram with 40 A alternator A3 (option) 0
7 Options 184
7 1 Long stick 184
7 2 Flat seal couplings 184
7 3 Installing a grab 185
7 4 3rd control circuit/PowerTilt connection 186
7 5 Auxiliary hydraulics connections 187
7 6 Safe load indicator DE up to serial number AF05561 188
7 7 Safe load indicator DE from serial number AF05562 190
7 8 Safe load indicator FR up to serial number AF05561 193
7 9 Safe load indicator FR from serial number AF05562 195
7 10 Safe load indicator for France up to serial number AF05561 (safety valves for boom, stick and stabiliser blade) 197
7 11 Safe load indicator for France from serial number AF05562 (safety valves for boom, stick and stabiliser blade) 200
7 12 Vertical digging system (VDS) 203
7 13 KAT drive interlock (antitheft protection) 204
7 14 Drive interlock (antitheft protection) Trebe 206
7 15 Proportional controls 207
7 16 FOPS screen 214
7 17 Hydraulic quickhitch (Easy Lock) 215
8 PowerTilt PTS4 5 218
8 1 General instructions 218
8 2 Tools 221
8 3 Separating the bucket or equipment from the PowerTilt swivel device 222
8 4 Separating the PowerTilt swivel device from the machine 222
8 5 Individual components 223
8 6 Replacement sealing kit A and bearing kit B 224
8 7 Lubrication and tests 232
8 8 Replacing the decompression valve 233
8 9 Securing the PowerTilt swivel device on the machine 233
8 10 Fitting a bucket or equipment onto the PowerTilt swivel device 234
8 11 Troubleshooting 235
8 12 Adjusting the play on the PowerTilt 235

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