Wacker Neuson 2503 3503 Track Excavator Operator’s Manual 1000188382 PDF

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Wacker Neuson 2503 3503 Track Excavator Operator’s Manual 1000188382 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson 2503 3503 Track Excavator Operator’s Manual 1000188382 – PDF DOWNLOAD 

Language : English
Pages : 182
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Wacker Neuson 2503 3503 Track Excavator Operator’s Manual 1000188382 – PDF DOWNLOAD 

Introduction:
1.1 Important information on this Operator’s Manual:

• Please store the Operator’s Manual in the storage box at the rear of the seat.
• This Operator’s Manual contains important information on how to work safely, correctly
  and economically with the machine. Therefore, it aims not only at new staff, but it also
  serves as a reference for experienced staff. It helps to avoid dangerous situations and
  reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
  machine will be increased by following the instructions in the Operator’s Manual. This is
  why the Operator’s Manual must always be kept at hand in the machine.
• Your own safety, as well as the safety of others, depends to a great extent on how the
  machine is moved and operated. Therefore, carefully read and understand this Operator’s
  Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more
  easily with the machine, thereby enabling you to use it more safely and efficiently.
• Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
  prepared for possible dangerous situations, as it will be too late for it during operation. As a
  rule, keep the following in mind:
  Careful and prudent working is the best way to avoid accidents!

Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine. This is why regular maintenance and service
work is absolutely necessary. Extensive maintenance and repair work must always be
carried out by an expert with appropriate training. Insist on using original spare parts when
carrying out maintenance and repair work. This ensures operational safety and readiness
of your machine, and maintains its value.
• Special equipment and superstructures are not described in this Operator’s Manual.
• We reserve the right to improve the technical standard of our machines without
adapting the Operator’s Manual.
• Modifying Wacker Neuson products and fitting them with additional equipment and
attachments not included in our delivery program requires Wacker Neuson’s written
authorisation, otherwise warranty and product liability for possible damage caused by
these modifications shall not be applicable.
• Subject to modifications and printing errors.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the
machine or the Operator’s Manual.

TABLE OF CONTENTS:

Wacker Neuson 2503 3503 Track Excavator Operator’s Manual 1000188382 – PDF DOWNLOAD 

Operator’s Manual 1
Table of contents 3
A 9
B 9
C 9
D 9
F 9
H 9
I 9
L 9
M 9
N 9
O 9
P 9
R 10
S 10
T 10
V 10
W 10
1 Introduction 11
1 1 Important information on this Operator’s Manual 11
1 2 Machine overview 12
1 3 Brief description 13
1 4 Fields of application, attachments 14
1 5 Regulations 16
1 6 EC Declaration of Conformity 2503 17
1 7 EC Declaration of Conformity 3503 18
1 8 Type labels and component numbers 19
1 9 Other signs and symbols (up to AG01597) 21
1 10 Other signs and symbols (from AG01598) 25
1 11 Fire extinguisher 32
2 Safety instructions 33
2 1 Identification of warnings and dangers 33
2 2 Warranty 33
2 3 Disposal 33
2 4 Designated use and exemption from liability 34
2 5 General conduct and safety instructions 35
2 6 Safety instructions regarding operation 37
2 7 Safety instructions for maintenance 43
2 8 Warning of special hazards 45
2 9 Protective structures 47
2 10 Hammer operation 47
3 Operation 49
3 1 Cab overview 51
3 2 Instrument panel overview 53
3 3 Putting into operation 54
3 4 Driving the excavator 57
3 5 Automatic revs setting 58
3 6 Before starting the engine 60
3 7 Starting the engine (general information) 60
3 8 Starting with the drive interlock (option) 61
3 9 Starting with the drive interlock – internal transponder (option) 62
3 10 Starting at low temperatures 63
3 11 When the engine has started 63
3 12 Jump-starting the engine (supply battery) 63
3 13 Special instructions for driving on public roads 65
3 14 Moving off 65
3 15 Drive levers 65
3 16 High speed 66
3 17 Hydraulic brake 66
3 18 Mechanical brake 66
3 19 Driving on slopes 67
3 20 Stabiliser blade operation 69
3 21 Parking the machine 70
3 22 Light system 71
3 23 Cab heating and ventilation 72
3 24 Summer/winter operation 73
3 25 Washer system 73
3 26 Seat adjustment 74
3 27 Seat belt 76
3 28 Emergency exit 77
3 29 Front window 78
3 30 Door 79
3 31 Exit through the door 81
3 32 Engine cover 82
3 33 Valve compartment cover 82
3 34 Towing the track excavator 83
3 35 Crane handling the machine 84
3 36 Loading and transporting the machine 85
3 37 Tying down the machine 86
3 38 Removing the cab/canopy 86
3 39 Installing the cab/canopy 88
3 40 Working with the machine 90
3 41 Wacker Neuson Vario (option) 91
3 42 Control levers/ISO controls: overview 93
3 43 Changeover valve for SAE/ISO controls (option) 97
3 44 Control lever with proportional controls (option): overview 99
3 45 Rotating the upper carriage 104
3 46 Tilting the upper carriage (option) 105
3 47 Releasing the pressure on the work hydraulics 106
3 48 Re-equipping attachments 107
3 49 Mechanical quickhitch system (option) 109
3 50 Hydraulic quickhitch system (option) 110
3 51 Powertilt 3505 (option) 113
3 52 Connections for auxiliary hydraulics 117
3 53 Grab operation 117
3 54 Safe load indicator (option) 118
3 55 Working with the excavator 119
3 56 Grading 125
4 Troubleshooting 127
4 1 Engine trouble 128
4 2 Hydraulics 129
4 3 Malfunctions of the Powertilt unit 129
5 Maintenance 131
5 1 Introduction 131
5 2 Safety-relevant parts 131
5 3 Fuel system 131
5 4 Fuel system 132
5 5 Engine lubrication system 135
5 6 Engine and hydraulics cooling system 137
5 7 Checking/filling up coolant 138
5 8 Air filter 140
5 9 V-belt 142
5 10 Hydraulic system 144
5 11 Tracks 149
5 12 Travelling drive 151
5 13 Electrical system 152
5 14 General maintenance work 155
5 15 Lubrication points 157
5 16 Maintenance if the machine is out of service for a longer period of time 160
5 17 Fluids and lubricants 161
5 18 Maintenance plan (overview) 165
6 Specifications 169
6 1 Model 2503 169
6 2 Model 3503 170
6 3 Model 3503 VDS 171
6 4 Electrical system 172
6 5 Noise levels 172
6 6 Vibration 173
6 7 Coolant compound table 173
6 8 Powertilt 173
6 9 Dimensions model 2503 174
6 10 Dimensions model 3503 175
6 11 Dimensions model 3503 VDS 176
6 12 Lift capacity table 2503 177
6 13 Lift capacity table 3503 178
6 14 Lift capacity table 3503 Vario 179
6 15 Lift capacity table 3503 VDS 180

S.V 02/01/2025