WACKER NEUSON 5001 6001 DUMPERS OPERTOR’S MANUAL 1000190334 – PDF DOWNLOAD

Description

WACKER NEUSON 5001 6001 DUMPERS OPERTOR’S MANUAL 1000190334 – PDF DOWNLOAD

FILE DETAILS:

WACKER NEUSON 5001 6001 DUMPERS OPERTOR’S MANUAL 1000190334 – PDF DOWNLOAD

Language : English
Pages : 144
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

WACKER NEUSON 5001 6001 DUMPERS OPERTOR’S MANUAL 1000190334 – PDF DOWNLOAD

Introduction
Important information on the Operator’s Manual 1-1
Brief description 1-2
Operator qualifications 1-2
EC Declaration of Conformity for 5001 dumper 1-3
EC Declaration of Conformity for 6001 dumper 1-4
EC Declaration of Conformity for 6001 Power dumper 1-5
Type labels and component numbers 1-6
5001/6001 swivel skip 1-8
Front skip 6001 1-9
Labels 1-10
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Designated use 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Trailer operation 2-7
Safety instructions for maintenance 2-8
Warning of special hazards 2-10
Electrical energy 2-10
Gas, dust, steam, smoke 2-10
Hydraulics 2-11
Noise 2-11
Oil, grease and other chemical substances 2-11
Battery 2-11
Tyres 2-11
Operation
Description of components 3-2
Control stand 3-4
Instrument panel 3-6
Putting into operation 3-8
Safety instructions 3-8
Putting the machine into operation for the first time 3-8
Running-in period 3-8
Check lists 3-9
Start-up checklist 3-9
Operation checklist 3-10
Parking checklist 3-10
Telltales and warning lights: overview 3-11
Driving the dumper 3-13
Preheating start switch 3-13
Before starting the engine 3-13
Starting the engine: general 3-13
Procedure 3-14
When the engine has started 3-14
Engine warm-up 3-14
Jump-starting the engine (supply battery) 3-14
Special instructions for driving on public roads 3-16
Moving off 3-16
Drive operation 3-16
Table of contents
I
I-2 BA 5001-6001 EN – Ausgabe 1 3 * * Ba6001en1_3IVZ fm
Table of contents
Accelerator pedal 3-17
Hydraulic brake 3-17
Parking brake 3-17
Hazard warning system 3-18
Low/high speed 3-18
Driving on slopes 3-19
Specific safety instructions 3-19
Driving on slopes with a loaded skip 3-20
Driving on slopes with an empty skip 3-20
Driving across slopes 3-20
Parking the machine 3-21
Loading the machine 3-22
Seat adjustment 3-23
Weight adjustment 3-23
Horizontal adjustment 3-23
Backrest adjustment 3-23
Seat belt 3-24
Light system 3-25
Road travel lights 3-25
Multifunctional lever 3-26
Interior light (cab option) 3-26
Rotating beacon (option) 3-26
Working light (cab option) 3-27
Cab heating and ventilation 3-27
Air conditioning (option) 3-28
Washer system 3-28
Tank for washer system 3-29
Doors 3-30
Door arresters 3-30
Working with the machine 3-31
General safety instructions 3-31
Front skip operation 3-32
Swivel skip operation 3-33
Rollbar 3-34
Towing 3-35
Opening the high-pressure circuit 3-35
Centre pivot strut 3-36
Locking the control lever (5001) 3-36
Locking the control lever (6001) 3-37
Crane handling the machine 3-38
Loading and transporting the machine 3-39
Tying down the machine 3-40
Battery master switch (5001) 3-40
Battery master switch (6001) 3-41
Engine cover (machines without cab) 3-42
Troubleshooting
Engine trouble 4-1
Maintenance
Introduction 5-1
Maintenance strut 5001 5-2
Maintenance strut 6001 (front skip) 5-3
Maintenance strut 6001 (swivel skip) 5-4
Fuel system 5-5
Specific safety instructions 5-5
Refuelling 5-5
Stationary fuel pumps 5-6
BA 5001-6001 EN – Ausgabe 1 3 * Ba6001en1_3IVZ fm I-3
Table of contents
Diesel fuel specification 5-6
Bleeding the fuel system 5-6
Fuel prefilter with water separator 5-7
Engine lubrication system 5-8
Checking the oil level 5-8
Filling up engine oil 5-9
Engine cooling system 5-10
Checking/filling up coolant 5-10
Checking/filling up coolant 5-11
Axle mounting 5001 5-13
Front axle 5-13
Rear axle 5-13
Axle mounting 6001 5-14
Front axle 5-14
Rear axle 5-14
Air filter 5-15
Replacing the filter 5-16
V-belts 5-17
Checking V-belt tension 5-17
Retightening the V-belts 5-18
Hydraulic system 5-19
Specific safety instructions 5-19
Checking the hydraulic oil level 5-19
Filling up hydraulic oil 5-21
Changing hydraulic oil 5-21
Fouling indicator for hydraulic oil filter 5-22
Replacing the hydraulic oil filter element 5-22
Important information for the use of biodegradable oil 5-23
Checking hydraulic pressure lines 5-24
Tyres 5-25
Inspection work 5-25
Wheel change 5-26
Axles 5-27
Checking the oil level and filling up oil 5-27
Draining oil 5-27
Electrical system 5-28
Specific safety instructions 5-28
Service and maintenance work at regular intervals 5-28
Instructions concerning specific components 5-29
Alternator 5-29
Battery 5-30
General maintenance work 5-31
Cleaning 5-31
General instructions for all areas of the machine 5-31
Exterior of the machine 5-32
Engine compartment 5-32
Screw connections and attachments 5-32
Pivots and hinges 5-32
Fluids and lubricants 5-33
Maintenance plan (overview) 5-36
Lubrication plan 5001 5-39
Lubrication plan 6001 5-40
I-4 BA 5001-6001 EN – Ausgabe 1 3 * * Ba6001en1_3IVZ fm
Table of contents
Specifications
Chassis 6-1
Engine 6-1
Drive pump 6-1
Brakes 6-2
Steering system 6-2
Work hydraulics 6-2
Skip 6-3
Drive specifications 6-3
Electrical system 5001 6-3
Fuse box 6-3
Relays 6-4
Electrical system 6001 6-5
Fuse box 6-5
Relays 6-5
Tyres 6-6
Noise levels 6-6
Coolant compound table 6-6
Dimensions model 5001 6-7
Dimensions model 6001F (front skip) 6-8
Dimensions model 6001S (swivel skip) 6-9
Dimensions model 6001 Power 6-10
Dimensions model 6001S (swivel skip) with cab 6-11
Safety instructions for operation of earth moving machines
Preliminary remark 7-1
Designated use 7-1
General 7-2
Danger area 7-3
Stability 7-3
Operation 7-4
Assembly, maintenance, repair 7-8
Towing and transporting 7-10
Monitoring 7-10

DESCRIPTION:

WACKER NEUSON 5001 6001 DUMPERS OPERTOR’S MANUAL 1000190334 – PDF DOWNLOAD

Please store the Operator’s Manual in the storage bin under the engine cover.
This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is
why the Operator’s Manual must always be kept at hand on the machine. Your own safety, as well as the safety of others, depends to a great extent on how the
machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible dangerous situations, as it will be too late for it during operation. As a rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator’s Manual

S.S 02/01/2025