Wacker Neuson 5002 6002 Crawler Excavator User Manual – PDF DOWNLOAD 

Description

Wacker Neuson 5002 6002 Crawler Excavator User Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson 5002 6002 Crawler Excavator User Manual – PDF DOWNLOAD 

Language : English
Pages : 101
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Wacker Neuson 5002 6002 Crawler Excavator User Manual – PDF DOWNLOAD 

Introduction
This manual and all supplementary pages must be kept
accessible in the proper place in the vehicle!
This manual contains precise operating and handling, maintenance and service instructions
as well as the safety instructions required for operation of the vehicle.
– You should be shown how to operate the vehicle by qualified personnel and carefully
read the operating instructions before starting the vehicle.
– The safety, reliability, and operational life of the excavator depend primarily on proper
operation and maintenance.
– NEUSON accepts no liability according to product liability laws for any initial or
subsequent damage which results from improper use and handling of the products
supplied by us.
– Please note that claims or complaints cannot be made on the basis of the information
provided in these operating instructions including illustrations and data–in particular
concerning construction.
– NEUSON reserves the right to make technical alterations and/or improvements without
being bound to make these alterations to previously manufactured vehicles.
– We continuously strive to improve our products. It is therefore possible that alterations
have been made to the vehicle which could not be included in these operating instructions
before they were printed.
– The vehicle described in this handbook corresponds to the technical standards and
safety requirements which applied when the manual was printed.
– Subject to technical alteration.

TABLE OF CONTENTS:

Wacker Neuson 5002 6002 Crawler Excavator User Manual – PDF DOWNLOAD 

1 Guarantee and warranty 2
1 1 Guarantee 2
1 1 1 Guarantee period 2
1 1 2 What is covered 2
1 1 3 Exclusion of liability for defects 3
1 2 Warranty conditions 3
1 2 1 What is covered 4
1 2 2 Warranty period 4
1 2 3 Exclusion of warranty 4
1 3 Identification Plate 8
1 4 Instructions for Ordering Spare Parts 8
2 Safety 9
2 1 Safety rules 10
3 Specifications 14
3 1 Technical Data Crawler Excavator 2702 RD 14
3 1 1 Principal Data 14
3 1 2 Driving and swiveling specifications 14
3 1 3 Engine 14
3 1 4 Hydraulic system 15
3 1 5 Dozer blade 15
3 1 6 Bucket (Standard) 15
3 2 Noise emissions Crawler Excavator 2702 RD 15
3 3 Technical Data Crawler Excavator 2902 RD 16
3 3 1 Principal Data 16
3 3 2 Driving and swiveling specifications 16
3 3 3 Engine 16
3 3 4 Hydraulic system 17
3 3 5 Dozer blade 17
3 3 6 Bucket (Standard) 17
3 4 Noise emissions Crawler Excavator 2902 RD 17
3 5 Technical Data Crawler Excavator 3402 RD 18
3 5 1 Principal Data 18
3 5 2 Driving and swiveling specifications 18
3 5 3 Engine 18
3 5 4 Hydraulic system 19
3 5 5 Dozer blade 19
3 5 6 Bucket (Standard) 19
3 6 Noise emissions Crawler Excavator 3402 RD 19
3 7 Technical Data Crawler Excavator 3602 RD 20
3 7 1 Principal Data 20
3 7 2 Driving and swiveling specifications 20
3 7 3 Engine 20
3 7 4 Hydraulic system 21
3 7 5 Dozer blade 21
3 7 6 Bucket (Standard) 21
Page II
CRAWLER EXCAVATOR 2702 RD Force 3402 RD Force
2902 RD Force 3602 RD Force
3 8 Noise emissions Crawler Excavator 3602 RD 21
3 9 Vibration levels 21
3 10 Stickers 22
3 11 Primary Dimensions Crawler Excavator 2702 RD 23
3 12 Primary Dimensions Crawler Excavator 2902 RD 24
3 13 Primary Dimensions Crawler Excavator 3402 RD 25
3 14 Primary Dimensions Crawler Excavator 3602 RD 26
4 Component Designations 27
4 1 Cab equipment and controls 28
4 1 1 Work light 29
4 1 2 Accelerator 29
4 1 3 Driver’s Seat 29
4 1 4 Heater, Heating and Air Vents 30
4 1 5 Windshield Wipers 30
4 2 Hydraulic system 30
4 2 1 Release of residual pressure 30
4 2 2 Hydraulic oil level 30
4 2 3 Hydraulic connections for additional attachments 31
5 Safety Equipment 31
5 1 Brakes and swivel lock mechanism 31
5 2 Seat 32
5 3 Securing the cab when tilted forwards 32
6 Instrument Panel Functions 33
6 1 Fuse box 34
6 1 1 Order of fuses 34
7 Swinging and swiveling the excavator equipment 35
7 1 Left control lever 35
7 2 Right control lever 35
7 3 Excavator arm movements 36
7 4 Dozer blade 36
7 5 Tilting the superstructure 36
7 6 Changing attachments 37
8 Quick change mechanism 38
9 Towing equipment 39
10 Lifting the Crawler Excavator 39
11 Excavating options 40
11 1 Digging 40
11 2 Excavator arm swing angle 40
11 3 Bulldozing 41
11 4 Lifting 41
11 5 Cab protection 41
11 6 Stability 42
12Transport instructions 43
12 1 After loading 43
CRAWLER EXCAVATOR
Page III
2702 RD Force 3402 RD Force
2902 RD Force 3602 RD Force
13 Things to check before starting the excavator 44
13 1 Visual inspection 44
13 2 Check motor oil 44
13 3 Check hydraulic oil level 44
13 4 Check coolant level 45
13 5 Refuelling 45
13 6 Check safety equipment 45
14 Starting the excavator 46
14 1 Jump starts (with jumper cables) 47
15 Driving the crawler excavator 49
15 1 Driving 49
15 1 1 Travel on dangerous ground and on slopes 49
15 2 Turning 49
15 3 Traveling speeds 50
16 Shutting down 50
17 Care and Maintenance 51
17 1 General 51
17 2 Maintenance Schedule 53
18 Daily maintenance 56
18 1 General visual inspection and leak check 56
18 2 Engine 56
18 2 1 Check motor oil 56
18 2 2 Check coolant level 56
18 2 3 Check fuel filter with water separator 56
18 2 4 Clean air filter 57
18 2 5 Refuelling 57
18 3 Hydraulics 57
18 3 1 Check hydraulic oil level 57
18 4 Undercarriage and attachments 57
18 4 1 Tracks 57
18 4 2 Check attachments (bucket, grab, etc ) 57
18 5 Lubrication points 58
19 Weekly maintenance 59
19 1 Engine 59
19 1 1 Check engine mounting 59
19 1 2 Check fan belt tension 59
19 1 3 Check fuel filter with water separator 59
19 1 4 Clean radiator 59
19 2 Hydraulics 59
19 2 1 Hydraulic pump 59
19 2 2 Clean hydraulic cooler 59
19 3 Undercarriage 60
19 3 1 Check track tension 60
19 4 Traveling and swiveling drives 61
19 5 Turntable 61
19 5 1 Bearing system 61
Page IV
CRAWLER EXCAVATOR 2702 RD Force 3402 RD Force
2902 RD Force 3602 RD Force
19 6 Cab heating 61
19 7 Attachments 61
19 8 Check windshield washer system 61
20 Maintenance every 50 operating hours 62
20 1 Engine 62
20 1 1 Change oil 62
20 1 2 Change oil filter 62
20 1 3 Battery 62
20 2 Hydraulics 62
20 2 1 Change hydraulic oil filter (return filter) 62
20 3 Check the track rollers and wheels for play, also check track tension 63
21Maintenance every 250 operating hours 64
21 1 Engine 64
21 1 1 Change oil and filter 64
21 1 2 Replace fuel filter 64
21 2 Hydraulics 64
21 2 1 Change hydraulic oil and filter 64
21 3 Electrical components 64
21 4 Attachments 64
22 Maintenance every 500 operating hours 65
22 1 Engine 65
22 1 1 Change air filter 65
22 1 2 Check valves 65
22 1 3 Check coolant system and hoses 65
22 1 4 Check electrical connections 65
22 1 5 Check glow plug 65
22 1 6 Check thermostat 65
22 2 Hydraulics 65
22 2 1 Check primary valves 65
22 2 2 Change hydraulic oil filter (return filter) 65
22 3 Swivel drive 66
22 3 1 Change swivel drive oil 66
22 4 Traveling drive 67
22 4 Change drive oil 67
23 Maintenance every 1,000 operating hours 68
23 1 Engine 68
23 1 1 Check alternator and starter 68
23 1 2 Clean fuel tank 68
23 1 3 Check water pump 68
23 2 Hydraulics 68
23 2 1 Check hydraulic oil 68
23 2 2 Check ventilation filter and sieve 68
23 3 Traveling and swiveling drives 68
23 3 1 Check oil 68
23 4 Attachments 68
CRAWLER EXCAVATOR
Page V
2702 RD Force 3402 RD Force
2902 RD Force 3602 RD Force
24 Annual maintenance 69
24 1 Engine 69
24 1 1 Change air filter 69
24 1 2 Change oil and filter 69
24 1 3 Change fuel filter 69
24 2 Hydraulics 69
24 2 1 Change hydraulic oil and hydraulic oil filter 69
24 3 Gears 69
24 3 1Change gear oil 69
24 4 Gear rim 69
25 Maintenance during longer periods of inactivity 70
25 1 Preparation for longer periods of inactivity 70
25 2 Starting the excavator after periods of inactivity 70
26 Lubricant table 71
27 Trouble shooting 72
Diagrams (Hydraulic; Wiring; Lifting Capacity) 75-80

S.V 02/01/2025