Wacker Neuson 75Z3 8003 Track Excavator Operator’s Manual 1000132136 PDF

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Wacker Neuson 75Z3 8003 Track Excavator Operator’s Manual 1000132136 – PDF DOWNLOAD

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Wacker Neuson 75Z3 8003 Track Excavator Operator’s Manual 1000132136 – PDF DOWNLOAD 

Language : English
Pages : 192
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Wacker Neuson 75Z3 8003 Track Excavator Operator’s Manual 1000132136 – PDF DOWNLOAD 

Introduction:
1.1 Important information on this Operator’s Manual:

• Please store the Operator’s Manual in the storage box at the rear of the seat.
• This Operator’s Manual contains important information on how to work safely, correctly
  and economically with the machine. Therefore, it aims not only at new operators, but it also
  serves as a reference for experienced ones. It helps to avoid dangerous situations and
  reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
  machine will be increased by following the instructions in the Operator’s Manual. This is
  why the Operator’s Manual must always be kept at hand in the machine.
• Your own safety, as well as the safety of others, depends to a great extent on how the
  machine is moved and operated. Therefore, carefully read and understand this Operator’s
• Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more
  easily with the machine, thereby enabling you to use it more safely and efficiently.
• Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
  prepared for possible dangerous situations, as it will be too late for it during operation. As a
  rule, keep the following in mind:

Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine. This is why regular maintenance and service
work is absolutely necessary.
Extensive maintenance and repair work must always be carried out by an expert with
appropriate training. Insist on using original spare parts when carrying out maintenance
and repair work. This ensures operational safety and readiness of your machine, and
maintains its value.
• Special equipment and superstructures are not described in this Operator’s Manual.
• We reserve the right to modify and improve the machine as required by technical
• progress without modifying the Operator’s Manual.
• Modifying Wacker Neuson products and fitting them with additional equipment and
attachments not included in our delivery program requires Wacker Neuson’s written
authorisation, otherwise warranty and product liability for possible damage caused by
these modifications shall not be applicable.
• Subject to modifications and printing errors.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the
machine or the Operator’s Manual.

TABLE OF CONTENTS:

Wacker Neuson 75Z3 8003 Track Excavator Operator’s Manual 1000132136 – PDF DOWNLOAD 

Table of contents 3
Important information on this Operator’s Manual 1-1 3
Machine overview 1-2 3
Brief description 1-3 3
Fields of application, attachments 1-4 3
Regulations 1-5 3
EC declaration of conformity version 75Z³ and 8003 up to serial number AH00610 1-6 3
EC declaration of conformity version 75Z³ and 8003 from serial number AH00611 1-7 3
Type labels and component numbers 1-8 3
Other signs and symbols 1-11 3
Fire extinguisher 1-14 3
Identification of warnings and dangers 2-1 3
Warranty 2-1 3
Designated use and exemption from liability 2-2 3
General conduct and safety instructions 2-3 3
Safety instructions regarding operation 2-5 3
Safety instructions for maintenance 2-9 3
Warning of special hazards 2-11 3
75Z3/8003 cab 3-2 3
75Z3/8003 control elements 3-5 3
Putting into operation 3-8 3
Driving the excavator 3-11 4
Automatic revs setting (option) 3-12 4
Telltales and warning lights: overview 3-12 4
Driving on slopes 3-21 4
Light system 3-25 4
Cab heating and ventilation 3-26 4
Washer system 3-28 4
Air conditioning (option) 3-29 4
Seat adjustment 3-30 4
Seat belt 3-32 4
Emergency exit 3-33 4
Front window 3-34 4
Door 3-35 4
Engine cover 3-36 4
Battery master switch 3-37 4
Tilting the cab 3-38 4
Exit through the door 3-40 4
Adjusting the left-hand side armrest 3-41 4
Towing the track excavator 3-42 4
Crane handling the machine 3-43 5
Loading and transporting the machine 3-44 5
Tying down the machine 3-45 5
Working with the machine 3-46 5
Control levers/ISO controls: overview 3-47 5
Changeover valve for SAE/ISO controls (option) 3-50 5
Control lever with proportional controls (option): overview 3-52 5
Control lever if equipped with 3rd control circuit (option): overview 3-58 5
Vario (option) 3-61 5
Re-equipping attachments 3-64 5
Powertilt (option) 3-70 5
Releasing the pressure on the work hydraulics 3-76 6
Grading 3-82 6
Safe load indicator (option) 3-83 6
Engine trouble 4-1 6
Malfunctions of the Powertilt unit 4-2 6
Engine error codes: 4-3 6
Introduction 5-1 6
Fuel system 5-2 6
Engine lubrication system 5-6 6
Engine and hydraulics cooling system 5-8 6
Air filter 5-11 6
V-belt 5-13 6
Hydraulic system 5-16 6
Pilot control filter 5-20 6
Tracks 5-22 7
Travelling drive 5-24 7
Electrical system 5-25 7
General maintenance work 5-28 7
Maintenance if the machine is out of service for a longer period of time 5-31 7
Fluids and lubricants 5-32 7
Maintenance plan (overview) 5-36 7
Maintenance label 5-40 7
Chassis 6-1 7
Engine 6-1 7
Hydraulic system 6-1 7
Undercarriage and swivel unit 6-2 7
Stabiliser blade 6-2 7
Work hydraulics 6-2 7
Electrical system 6-2 7
Fuse box on instrument panel up to serial nos AD07209 (75Z3), AD07187 (8003) 6-3 7
Main fuse box with relays up to serial nos AD07209 (75Z3)/AD07187 (8003) 6-3 7
Noise levels 6-4 7
Vibration 6-4 7
Fuse box on instrument panel from serial nos AH00646 (75Z3)/AH00611 (8003) 6-5 7
Main fuse box with relays from serial nos AH00646 (75Z3)/AH00611 (8003) 6-5 7
ECU from serial nos AH00646 (75Z3)/AH00611 (8003) 6-6 8
Coolant compound table 6-6 8
Powertilt 6-6 8
Dimensions model 75Z³ 6-7 8
Dimensions model 8003 6-8 8
Lift capacity table 75Z³ 6-9 8
Lift capacity table 75Z³ counterweight (option) 6-10 8
Lift capacity table 75Z³ long stick (option) 6-11 8
Lift capacity table 75Z³ long stick, counterweight (option) 6-12 8
Lift capacity table 8003 6-13 8
Lift capacity table 8003 counterweight (option) 6-14 8
Lift capacity table 8003 long stick (option) 6-15 8
Lift capacity table 8003 long stick, counterweight (option) 6-16 8
Lift capacity table 8003 long stick, triple articulation boom (option) 6-17 8
Lift capacity table 8003 long stick, triple articulation boom, counterweight (option) 6-18 8
Lift capacity table 8003 triple articulation boom (option) 6-19 8
Lift capacity table 8003 triple articulation boom, counterweight (option) 6-20 8
Lift capacity table 8003 Vario (option) 6-21 8
Symbole 9
A 9
B 9
C 9
D 9
F 9
H 9
I 9
L 9
M 9
N 9
O 9
P 9
R 9
S 10
T 10
V 10
W 10
1 Introduction 11
1 1 Important information on this Operator’s Manual 11
1 2 Machine overview 12
1 3 Brief description 13
Travelling drive 13
Work hydraulics 13
Cooling system 13
Cab (ROPS, TOPS and FOPS) 13
1 4 Fields of application, attachments 14
Use: attachment 14
1 5 Regulations 15
1 6 EC declaration of conformity version 75Z³ and 8003 up to serial number AH00610 16
1 7 EC declaration of conformity version 75Z³ and 8003 from serial number AH00611 17
1 8 Type labels and component numbers 18
1 9 Other signs and symbols 21
on the outside of the machine 21
inside the cab 23
1 10 Fire extinguisher 24
2 Safety instructions 25
2 1 Identification of warnings and dangers 25
2 2 Warranty 25
2 3 Designated use and exemption from liability 26
2 4 General conduct and safety instructions 27
Organisational measures 27
Selection and qualification of staff, basic responsibilities 28
2 5 Safety instructions regarding operation 29
Normal operation 29
Applications with lifting gear 31
Trailers and attachments 32
Transport 32
2 6 Safety instructions for maintenance 33
2 7 Warning of special hazards 35
Electrical energy 35
Gas, dust, steam, smoke 35
Hydraulics 35
Noise 35
Oil, grease and other chemical substances 36
Battery 36
Tracks 36
3 Operation 37
3 1 75Z3/8003 cab 38
Up to serial number AH00610 38
From serial number AH00611 39
3 2 75Z3/8003 control elements 41
Up to serial number AH00610 41
From serial number AH00611 42
3 3 Putting into operation 44
Safety instructions 44
Putting the machine into operation for the first time 44
Running-in period 44
Check lists 45
Start-up checklist 45
Operation checklist 46
Parking checklist 46
3 4 Driving the excavator 47
Preheating start switch 47
Throttle 47
3 5 Automatic revs setting (option) 48
3 6 Telltales and warning lights: overview 48
Before starting the engine 51
Starting the engine: general 51
Procedure 52
Jump-starting the engine (supply battery) 53
Special instructions for driving on public roads 53
Starting at low temperatures 54
When the engine has started 54
Engine warm-up 54
Moving off 55
Drive levers 55
High speed 56
Hydraulic brake 56
Mechanical brake 56
3 7 Driving on slopes 57
Specific safety instructions 57
Driving on slopes 58
Stabiliser blade operation 59
Parking the machine 60
Parking the machine on slopes 60
3 8 Light system 61
Working lights 61
Roof lights (option) 61
Interior light 62
Rotating beacon (option) 62
3 9 Cab heating and ventilation 62
Summer/winter operation (up to serial number AD04617) 63
Heating controls (from serial number AD04618) 63
3 10 Washer system 64
Tank for washer system 64
3 11 Air conditioning (option) 65
Recirculated air mode 65
3 12 Seat adjustment 66
Weight adjustment 66
Height adjustment 67
Horizontal adjustment 67
Backrest adjustment 67
3 13 Seat belt 68
3 14 Emergency exit 69
3 15 Front window 70
3 16 Door 71
3 17 Engine cover 72
3 18 Battery master switch 73
3 19 Tilting the cab 74
3 20 Exit through the door 76
3 21 Adjusting the left-hand side armrest 77
3 22 Towing the track excavator 78
Towing 78
3 23 Crane handling the machine 79
3 24 Loading and transporting the machine 80
3 25 Tying down the machine 81
3 7 Working with the machine 82
General safety instructions 82
3 8 Control levers/ISO controls: overview 83
Left-hand side control lever 83
Boom swivel controls/triple articulation boom (option) 83
Lowering the boom with the engine stopped 84
Rotating the upper carriage 85
Swivel unit brake 85
3 9 Changeover valve for SAE/ISO controls (option) 86
Left-hand side control lever 86
Right-hand side control lever 86
Directional valve position 86
Directional valve 87
3 10 Control lever with proportional controls (option): overview 88
Function 88
Measures to be taken in case of malfunctions 89
Left-hand side control lever 89
Changeover between auxiliary hydraulics and boom swivel 90
Switching the status indicator on/off for auxiliary hydraulics/boom swivel 90
Operating the boom/auxiliary hydraulics 90
Hammer operation 90
Adjusting control response: 91
Characteristic curves – status indicator 91
Lowering the boom with the engine stopped 92
Releasing pressure 92
Rotating the upper carriage 93
Swivel unit brake 93
3 11 Control lever if equipped with 3rd control circuit (option): overview 94
Left-hand side control lever 94
Boom swivel controls 94
Lowering the boom with the engine stopped 95
Releasing pressure 95
Rotating the upper carriage 96
Swivel unit brake 96
3 12 Vario (option) 97
Vario operation 97
Driving across slopes with the Vario feature 97
Vario warning device 98
Working with the Vario feature 99
Improved reach with the Vario feature 99
3 13 Re-equipping attachments 100
Specific safety instructions 100
Removing a bucket 100
Mounting a bucket 101
Quickhitch (option) 101
Hydraulic quickhitch (option) 103
Maintenance 103
Operation 104
3 14 Powertilt (option) 106
Re-equipping 107
Mounting the Powertilt unit 107
Removing the Powertilt unit 107
Port 108
Operation 109
Right-hand side control lever (Powertilt) 109
Enabling the 3rd control circuit 110
Connections for auxiliary hydraulics 110
Grab couplings 111
3 15 Releasing the pressure on the work hydraulics 112
Releasing pressure 112
Pressure release with proportional controls (option) 112
Attachments 113
“Hose burst valve” safety feature (option) 113
Working with the standard bucket 114
Inadmissible work 114
Excavator work position 115
Bucket position when digging 115
Excavating trenches 116
Loading 116
Grading 116
Excavating trenches sideways 117
3 16 Grading 118
Grading 118
Working alongside trenches 118
3 17 Safe load indicator (option) 119
4 Troubleshooting 121
4 1 Engine trouble 121
4 2 Malfunctions of the Powertilt unit 122
4 3 Engine error codes: 123
5 Maintenance 127
5 1 Introduction 127
5 2 Fuel system 128
Specific safety instructions 128
Refuelling 128
Fuel-filling pump (option) up to serial no AD07209 (75Z3) 129
Fuel-filling pump (option) from serial no AH00646 (75Z3) 129
Stationary fuel pumps 130
Diesel fuel specification 130
Bleeding the fuel system 131
Fuel prefilter with water separator 131
5 3 Engine lubrication system 132
Checking the oil level 132
Filling up engine oil 133
5 4 Engine and hydraulics cooling system 134
Specific safety instructions 134
Checking/filling up coolant 135
5 5 Air filter 137
Replacing the filter 138
5 6 V-belt 139
Checking V-belt tension 139
Retightening the V-belt 140
Checking the V-belt of the air conditioning system 141
Tightening the V-belt of the air conditioning system 141
5 7 Hydraulic system 142
Specific safety instructions 142
Checking the hydraulic oil level 143
Filling up hydraulic oil 144
Important information for the use of biodegradable oil 145
5 8 Pilot control filter 146
Checking hydraulic pressure lines 147
5 9 Tracks 148
Checking track tension 148
Setting the tracks 148
5 10 Travelling drive 150
Checking the oil level and filling up oil 150
Draining oil 150
Maintenance of attachments 151
5 11 Electrical system 151
Specific safety instructions 151
Service and maintenance work at regular intervals 151
Instructions concerning specific components 152
Alternator 152
Powertilt (option) 152
Battery 153
5 12 General maintenance work 154
Cleaning 154
General instructions for all areas of the machine 154
Inside the cab 155
Exterior of the machine 155
Engine compartment 155
Screw connections and attachments 156
Pivots and hinges 156
5 13 Maintenance if the machine is out of service for a longer period of time 157
Preparatory work before taking the machine out of service 157
Putting the machine into operation again 157
5 14 Fluids and lubricants 158
Additional oil change and filter replacement (hydraulics) 159
5 15 Maintenance plan (overview) 162
5 16 Maintenance label 166
Explanation of symbols on the maintenance label 166
6 Specifications 169
6 1 Chassis 169
6 2 Engine 169
6 3 Hydraulic system 169
6 4 Undercarriage and swivel unit 170
6 5 Stabiliser blade 170
6 6 Work hydraulics 170
6 7 Electrical system 170
6 8 Fuse box on instrument panel up to serial nos AD07209 (75Z3), AD07187 (8003) 171
6 9 Main fuse box with relays up to serial nos AD07209 (75Z3)/AD07187 (8003) 171
Relays 172
6 10 Noise levels 172
6 11 Vibration 172
6 12 Dimensions model 75Z³ 175
6 13 Dimensions model 8003 176
6 14 Lift capacity table 75Z³ 177
6 15 Lift capacity table 75Z³ counterweight (option) 178
6 16 Lift capacity table 75Z³ long stick (option) 179
6 17 Lift capacity table 75Z³ long stick, counterweight (option) 180
6 18 Lift capacity table 8003 181
6 19 Lift capacity table 8003 counterweight (option) 182
6 20 Lift capacity table 8003 long stick (option) 183
6 21 Lift capacity table 8003 long stick, counterweight (option) 184
6 22 Lift capacity table 8003 long stick, triple articulation boom (option) 185
6 23 Lift capacity table 8003 long stick, triple articulation boom, counterweight (option) 186
6 24 Lift capacity table 8003 triple articulation boom (option) 187
6 25 Lift capacity table 8003 triple articulation boom, counterweight (option) 188
6 26 Lift capacity table 8003 Vario (option) 189
6 17 Fuse box on instrument panel from serial nos AH00646 (75Z3)/AH00611 (8003) 173
6 18 Main fuse box with relays from serial nos AH00646 (75Z3)/AH00611 (8003) 173
6 19 ECU from serial nos AH00646 (75Z3)/AH00611 (8003) 174
6 20 Coolant compound table 174
6 21 Powertilt 174

S.V 02/01/2025