Wacker Neuson 803 Track Excavator Operator’s Manual 1000161857 PDF

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Wacker Neuson 803 Track Excavator Operator’s Manual 1000161857 – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson 803 Track Excavator Operator’s Manual 1000161857 – PDF DOWNLOAD 

Language : English
Pages : 116
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Wacker Neuson 803 Track Excavator Operator’s Manual 1000161857 – PDF DOWNLOAD 

Introduction:
1.1 Important information on this Operator’s Manual:

• Please store the Operator’s Manual in the storage box at the rear of the seat.
  This Operator’s Manual contains important information on how to work safely, correctly
  and economically with the machine. Therefore, it aims not only at new operators, but it also
  serves as a reference for experienced ones. It helps to avoid dangerous situations and
  reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
  machine will be increased by following the instructions in the Operator’s Manual. This is
  why the Operator’s Manual must always be kept at hand on the machine.
• Your own safety, as well as the safety of others, depends to a great extent on how the
  machine is moved and operated. Therefore, carefully read and understand this Operator’s
  Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more
  easily with the machine, thereby enabling you to use it more safely and efficiently.
• Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
  prepared for possible dangerous situations, as it will be too late for it during operation. As a
  rule, keep the following in mind:
  Careful and prudent working is the best way to avoid accidents!

Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine. This is why regular maintenance and service
work is absolutely necessary.
Extensive maintenance and repair work must always be carried out by an expert with
appropriate training. Insist on using original spare parts when carrying out maintenance
and repair work. This ensures operational safety and readiness of your machine, and
maintains its value.
• Special equipment and superstructures are not described in this Operator’s Manual.
• We reserve the right to improve the technical standard of our machines without
adapting the Operator’s Manual.
• Modifying Wacker Neuson products and fitting them with additional equipment and
attachments not included in our delivery program requires Wacker Neuson’s written
authorisation, otherwise warranty and product liability for possible damage caused by
these modifications shall not be applicable.
• Subject to modifications and printing errors.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the
machine or the Operator’s Manual.

TABLE OF CONTENTS:

Wacker Neuson 803 Track Excavator Operator’s Manual 1000161857 – PDF DOWNLOAD 

Operator’s Manual 1
Table of contents 3
Important information on this Operator’s Manual 1-1 3
Machine overview 1-2 3
Brief description 1-3 3
Fields of application, attachments 1-4 3
Regulations 1-5 3
ROPS rollbar 1-5 3
EC Declaration of Conformity version 803 RD 1-6 3
Type labels and component numbers 1-7 3
Other signs and symbols 1-8 3
Identification of warnings and dangers 2-1 3
Warranty 2-1 3
Designated use and exemption from liability 2-2 3
General conduct and safety instructions 2-3 3
Safety instructions regarding operation 2-5 3
Safety instructions for maintenance 2-8 3
Warning of special hazards 2-10 3
Control stand overview 3-2 3
Indicators: overview 3-4 3
Putting into operation 3-5 3
Driving the excavator 3-8 3
Driving on slopes 3-13 4
Working with the machine 3-27 4
Control levers: overview 3-28 4
Re-equipping attachments 3-32 4
Grading 3-38 4
Engine trouble 4-1 5
Introduction 5-1 5
Fuel system 5-2 5
Engine lubrication system 5-6 5
Engine cooling system 5-9 5
Air filter 5-12 5
V-belt 5-14 5
Hydraulic system 5-16 5
Tracks 5-21 5
Travelling drive 5-23 5
Electrical system 5-23 5
General maintenance work 5-26 5
Fluids and lubricants 5-29 5
Maintenance plan (overview) 5-33 5
Maintenance label 5-36 5
Chassis 6-1 6
Engine 6-1 6
Hydraulic system 6-1 6
Undercarriage and swivel unit 6-2 6
Stabiliser blade 6-2 6
Work hydraulics 6-2 6
Electrical system 6-3 6
Noise levels 6-4 6
Vibration 6-4 6
Coolant compound table 6-4 6
Dimensions model 803 RD 6-5 6
Lift capacity table 803 RD 6-6 6
Symbole 7
A 7
B 7
C 7
D 7
I 7
L 7
M 7
N 7
O 7
P 7
R 7
S 7
T 7
W 7
1 Introduction 9
1 1 Important information on this Operator’s Manual 9
1 2 Machine overview 10
1 3 Brief description 11
Travelling drive 11
Work hydraulics 11
Cooling system 11
ROPS rollbar 11
1 4 Fields of application, attachments 12
Use: attachment 12
1 5 Regulations 13
1 6 ROPS rollbar 13
1 7 EC Declaration of Conformity version 803 RD 14
1 8 Type labels and component numbers 15
1 9 Other signs and symbols 16
2 Safety instructions 19
2 1 Identification of warnings and dangers 19
2 2 Warranty 19
2 3 Designated use and exemption from liability 20
2 4 General conduct and safety instructions 21
Organisational measures 21
Selection and qualification of staff, basic responsibilities 22
2 5 Safety instructions regarding operation 23
Normal operation 23
Applications with lifting gear 25
Trailers and attachments 25
Transport 25
2 6 Safety instructions for maintenance 26
2 7 Warning of special hazards 28
Electrical energy 28
Gas, dust, steam, smoke 28
Hydraulics 28
Noise 28
Oil, grease and other chemical substances 29
Battery 29
Tracks 29
3 Operation 31
3 1 Control stand overview 32
3 2 Indicators: overview 34
3 3 Putting into operation 35
Safety instructions 35
Putting the machine into operation for the first time 35
Running-in period 35
Check lists 36
Start-up checklist 36
Operation checklist 37
Parking checklist 37
3 4 Driving the excavator 38
Ignition lock 38
Throttle 38
Telltales and warning lights: overview 39
Before starting the engine 40
Starting the engine: general 40
Procedure 40
When the engine has started 41
Engine warm-up 41
Jump-starting the engine (supply battery) 41
Special instructions for driving on public roads 42
Moving off 42
Drive levers 42
Hydraulic brake 43
3 5 Driving on slopes 43
Specific safety instructions 43
Driving on slopes 44
Stabiliser blade operation 45
Telescopic undercarriage 46
Upper carriage lock 46
Parking the machine 47
Parking the machine on slopes 47
Light system 48
Seat adjustment 48
Foldable ROPS rollbar (option) 49
Folding the rollbar up and down: 49
Lowering and raising the rollbar 50
Seat belt 51
Engine cover 52
Towing the track excavator 53
Towing 53
Crane handling the machine 54
Loading and transporting the machine 55
Tying down the machine 56
3 5 Working with the machine 57
General safety instructions 57
3 6 Control levers: overview 58
Left-hand side control lever 58
Boom swivel controls 58
Auxiliary hydraulics 59
Right-hand side control lever 59
Lowering the boom with the engine stopped 60
Rotating the upper carriage 61
Upper carriage deceleration 61
Locking the control elements 61
3 7 Re-equipping attachments 62
Specific safety instructions 62
Removing a bucket 62
Mounting a bucket 63
Connections for auxiliary hydraulics 63
Attachments 64
Maintenance of attachments 64
Working with the standard bucket 64
Inadmissible work 64
Excavator work position 65
Bucket position when digging 65
Excavating trenches 66
Loading 66
Grading 66
Excavating trenches sideways 67
3 8 Grading 68
Grading 68
Working alongside trenches 68
4 Troubleshooting 69
4 1 Engine trouble 69
5 Maintenance 71
5 1 Introduction 71
5 2 Fuel system 72
Specific safety instructions 72
Refuelling 72
Draining the fuel 73
Stationary fuel pumps 73
Diesel fuel specification 74
Bleeding the fuel system 74
Fuel prefilter with water separator 75
5 3 Engine lubrication system 76
Checking the oil level 76
Draining engine oil 77
Filling up engine oil 78
5 4 Engine cooling system 79
Specific safety instructions 79
Checking/filling up coolant 80
5 5 Air filter 82
Replacing the filter 83
5 6 V-belt 84
Checking V-belt tension 84
Retightening the V-belt 85
5 7 Hydraulic system 86
Specific safety instructions 86
Checking the hydraulic oil level 86
Filling up hydraulic oil 88
Important information for the use of biodegradable oil 89
Checking hydraulic pressure lines 90
5 8 Tracks 91
Checking track tension 91
Setting the tracks 91
5 9 Travelling drive 93
5 10 Electrical system 93
Specific safety instructions 93
Service and maintenance work at regular intervals 94
Instructions concerning specific components 94
Alternator 94
Battery 95
5 11 General maintenance work 96
Cleaning 96
General instructions for all areas of the machine 96
Control stand 97
Exterior of the machine 97
Engine compartment 97
Screw connections and attachments 98
Pivots and hinges 98
5 12 Fluids and lubricants 99
Additional oil change and filter replacement (hydraulics) 100
5 13 Maintenance plan (overview) 103
5 14 Maintenance label 106
Explanation of symbols on the maintenance label 106
6 Specifications 109
6 1 Chassis 109
6 2 Engine 109
6 3 Hydraulic system 109
6 4 Undercarriage and swivel unit 110
6 5 Stabiliser blade 110
6 6 Work hydraulics 110
6 7 Electrical system 111
Fuses behind the right-hand side trim 111
Relays behind the right-hand side trim 111
6 8 Noise levels 112
6 9 Vibration 112
6 10 Coolant compound table 112
6 11 Dimensions model 803 RD 113
6 12 Lift capacity table 803 RD 114
S.V 02/01/2025