WACKER NEUSON 9001/10001+ DUMPER OPERATOR’S MANUAL 1000190361 – PDF DOWNLOAD

Description

WACKER NEUSON 9001/10001+ DUMPER OPERATOR’S MANUAL 1000190361 – PDF DOWNLOAD

FILE DETAILS:

WACKER NEUSON 9001/10001+ DUMPER OPERATOR’S MANUAL 1000190361 – PDF DOWNLOAD

Language : English
Pages : 124
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

WACKER NEUSON 9001/10001+ DUMPER OPERATOR’S MANUAL 1000190361 – PDF DOWNLOAD

Introduction
Important information on this Operator’s Manual 1-1
Brief description 1-2
Operator qualifications 1-2
EC Declaration of Conformity for 9001/10001 dumper 1-3
Type labels and component numbers 1-5
9001 dumper 1-7
10001 dumper 1-8
Labels 1-9
Safety instructions
Safety symbols found in this manual 2-1
Warranty 2-2
Designated use 2-2
General conduct and safety instructions 2-2
User training and knowledge 2-3
Preparing for use 2-3
Modifications and spare parts 2-3
Staff Qualifications and Basic Responsibilities 2-4
User/owner responsibility 2-4
Repair person qualifications 2-4
Safety instructions regarding operation 2-4
Preparing for use 2-4
Startup and shutdown 2-4
Work area awareness 2-5
Danger area awareness 2-5
Operating the machine 2-5
Special operating notes 2-5
Carrying passengers 2-6
Mechanical integrity 2-6
Driving on public roads 2-6
Trailering and transport 2-7
Trailers 2-7
Transport 2-7
Temperature range 2-7
Safety instructions for maintenance 2-7
General maintenance notes 2-7
Personal safety measures 2-8
Preparing for maintenance and repair work 2-8
Carrying out maintenance and repairs 2-8
Special hazards 2-9
Battery 2-9
Tracks (track dumpers) 2-9
Electrical energy 2-9
Safety instructions for internal combustion engines 2-10
Instructions for running the engine 2-10
Instructions for fuelling the engine 2-10
Operation
Description of components (machines without cab) 3-2
Description of components (machines with cab) 3-3
Control stand 3-4
Instrument panel 3-6
Dumpers without cab 3-6
Dumper with cab (option) 3-8
Table of contents
I-2 BA 9001/10001 EN – Ausgabe 3 0 * * Ba91001en3_0IVZ fm
Table of contents
Putting into operation 3-10
Safety instructions 3-10
Putting the machine into operation for the first time 3-10
Running-in period 3-10
Check lists 3-11
Start-up checklist 3-11
Operation checklist 3-12
Parking checklist 3-12
Telltales and warning lights: overview 3-13
Driving the dumper 3-16
Preheating start switch: overview 3-16
Before starting the engine 3-16
Starting the engine: general 3-16
Procedure 3-17
When the engine has started 3-17
Engine warm-up 3-17
Jump-starting the engine (supply battery) 3-17
Special instructions for driving on public roads 3-20
Drive operation 3-20
Accelerator pedal 3-21
Hydraulic brake 3-21
Parking brake 3-21
Hazard warning system 3-22
Driving on slopes 3-23
Specific safety instructions 3-23
Driving on slopes with a loaded skip 3-23
Driving across slopes 3-23
Parking the machine 3-24
Loading the machine 3-25
Seat adjustment 3-26
Weight adjustment 3-26
Horizontal adjustment 3-26
Backrest adjustment 3-26
Seat belt 3-27
Light system 3-28
Road travel lights 3-28
Multifunctional lever 3-29
Interior light (cab option) 3-29
Rotating beacon (option) 3-29
Working light (cab option) 3-30
Cab heating and ventilation 3-30
Washer system 3-31
Tank for washer system 3-31
Doors 3-32
Door arresters 3-33
Working with the machine 3-34
General safety instructions 3-34
BA 9001/10001 EN – Ausgabe 3 0 * Ba91001en3_0IVZ fm I-3
Table of contents
Skip control 3-35
Rollbar 3-36
Centre pivot strut 3-37
Locking the control lever (machines without cab) 3-37
Lifting the machine 3-38
Loading and transporting the machine 3-39
Tying down the machine 3-40
Battery master switch 3-40
Engine cover (machines without cab) 3-41
Troubleshooting
Engine trouble 4-1
Maintenance
Introduction 5-1
Maintenance strut 5-2
Fuel system 5-3
Specific safety instructions 5-3
Refuelling 5-3
Stationary fuel pumps 5-4
Diesel fuel specification 5-4
Bleeding the fuel system 5-5
Replacing the fuel filter (Deutz diesel engine) 5-6
Engine lubrication system 5-7
Checking the oil level 5-7
Filling up engine oil 5-8
Engine cooling system 5-9
Checking/filling up coolant 5-9
Specific safety instructions 5-10
Air filter 5-12
Replacing the filter 5-13
V-belt 5-14
Checking V-belt tension 5-14
Retightening the V-belt 5-15
Hydraulic system 5-16
Specific safety instructions 5-16
Checking the hydraulic oil level 5-18
Filling up hydraulic oil 5-19
Changing hydraulic oil 5-20
Fouling indicator for hydraulic oil filter 5-20
Replacing the hydraulic oil filter element 5-20
Important information for the use of biodegradable oil 5-21
Checking hydraulic pressure lines 5-22
Specific safety instructions 5-22
Gearbox lubrication system 5-23
Checking the oil level 5-23
Filling up gearbox oil 5-24
Replacing the gearbox oil filter cartridge 5-25
Tyres 5-26
Inspection work 5-26
Wheel change 5-27
Axles 5-28
Checking the oil level and filling up oil 5-28
Draining oil 5-28
Electrical system 5-29
Specific safety instructions 5-29
Service and maintenance work at regular intervals 5-29
Instructions concerning specific components 5-30
I-4 BA 9001/10001 EN – Ausgabe 3 0 * * Ba91001en3_0IVZ fm
Table of contents
Alternator 5-30
Battery 5-31
General maintenance work 5-32
Cleaning 5-32
General instructions for all areas of the machine 5-32
Exterior of the machine 5-33
Engine compartment 5-33
Screw connections and attachments 5-33
Pivots and hinges 5-33
Fluids and lubricants 5-34
Maintenance plan (overview) 5-36
Lubrication plan 5-38
Specifications
Chassis 6-1
Engine 6-1
Travelling drive 6-1
Brakes 6-2
Steering system 6-2
Work hydraulics 6-2
Skip 6-2
Drive specifications 6-3
Electrical system 6-4
Fuse box 6-4
Relays 6-4
Tyres 6-5
Noise levels 6-5
Coolant compound table 6-5
Dimensions model 9001 without cab 6-6
Dimensions model 9001 with cab 6-7
Dimensions model 10001 with cab 6-8
Dimensions model 10001 without cab 6-9

DESCRIPTION:

WACKER NEUSON 9001/10001+ DUMPER OPERATOR’S MANUAL 1000190361 – PDF DOWNLOAD

• Please store the Operator’s Manual in the storage bin under the engine cover. This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand in the machine.
• Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive. This Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
  Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
  prepared for possible dangerous situations, as it will be too late for it during operation. As a
  rule, keep the following in mind:
  Careful and prudent working is the best way to avoid accidents!
• Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.
• Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator’s Manual.

S.S 02/01/2025