WACKER NEUSON 9001 DUMPER SERVICE MANUAL 1000164081 – PDF DOWNLOAD

Description

WACKER NEUSON 9001 DUMPER SERVICE MANUAL 1000164081 – PDF DOWNLOAD

FILE DETAILS:

WACKER NEUSON 9001 DUMPER SERVICE MANUAL 1000164081 – PDF DOWNLOAD

Language : English
Pages : 164
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

WACKER NEUSON 9001 DUMPER SERVICE MANUAL 1000164081 – PDF DOWNLOAD

Operation
Important information on this service manual 1-1
Identification of warnings and dangers 1-2
Designated use and exemption from liability 1-3
Type labels and component numbers 1-4
Machine: overview 1-6
Machine overview: legend 1-6
Operating equipment: overview 1-7
Operating equipment: legend 1-7
Maintenance prop 1-8
Centre pivot prop 1-8
Specifications
Chassis 2-1
Engine 2-1
Engine capacities 2-2
Engine tightening torques 2-2
Travelling drive 2-2
Brakes 2-2
Steering system 2-3
Work hydraulics 2-3
Loader unit 2-3
Drive specifications 2-3
Electric system 2-4
Fuse box 2-4
Relays 2-4
Tyres 2-5
Noise levels 2-5
Coolant compound table 2-5
General tightening torques 2-6
Tightening torques for hydraulic screw connections (dry assembly) 2-6
Tightening torques for high-resistance screw connections 2-8
Tightening moments for Nordlock lock washers 2-9
Dimensions model 9001 2-10
Maintenance
Fluids and lubricants 3-1
Maintenance plan (overview) 3-2
Service package 3-5
Introduction 3-5
Fuel system 3-6
Specific safety instructions 3-6
Refuelling 3-6
Stationary fuel pumps 3-7
Diesel fuel specification 3-7
Bleeding the fuel system 3-7
Fuel prefilter with water separator 3-8
Replacing the fuel filter 3-9
Engine lubrication system 3-10
Checking the oil level 3-10
Filling up engine oil 3-11
Changing engine oil 3-12
Replacing the engine oil filter cartridge 3-13
Cooling system 3-14
Specific safety instructions 3-14
Checking/filling up coolant 3-15
Draining coolant 3-16
Air filter 3-17
Weekly check of air filter contamination 3-17
Replacing the filter 3-18
Functional check once a week of the dust valve 3-19
V-belt 3-19
Checking V-belt tension 3-19
Retightening the V-belt 3-20
Gearbox lubrication system 3-21
Checking the oil level 3-21
Filling up gearbox oil 3-21
Changing gearbox oil 3-22
Replacing the gearbox oil filter cartridge 3-23
Hydraulic system 3-24
Specific safety instructions 3-24
Checking the hydraulic oil level 3-25
Filling up hydraulic oil 3-25
Changing hydraulic oil 3-26
Monitoring the hydraulic oil reflux filter 3-26
Replacing the hydraulic oil reflux filter 3-26
Checking hydraulic pressure lines 3-27
Lubrication points 3-28
Tyre maintenance 3-29
Checks once a day 3-29
Checks once a week 3-29
Changing wheels 3-30
Disassembly 3-30
Fitting the wheels 3-30
Electric system 3-31
Specific safety instructions 3-31
Service and maintenance work at regular intervals 3-31
Instructions concerning specific components 3-32
Alternator 3-32
Battery 3-32
Battery 3-33
General maintenance work 3-34
Cleaning 3-34
General instructions for all areas of the machine 3-34
Screw connections and attachments 3-34
Pivots and hinges 3-34
Engine
Engine overview 1104 C-44T 4-1
Fuel system 4-4
Checking and adjusting valve tip clearance 4-5
Tightening order for cylinder head bolts 4-6
Checking the injection nozzles 4-7
Pressure check 4-7
Checking the nozzle jet 4-8
Injection time 4-8
Adjusting engine revs 4-9
Compression 4-9
Checking the coolant thermostat 4-10
Checking the thermal switch 4-10
SERV-HB 9001 En – Ausgabe 1 0 * Sh9001En_0IVZ fm 1-3
Inhaltsverzeichnis
Oil pressure switch 4-11
Checking the coolant circuit 4-11
Engine trouble 4-12
Travelling drive
Converter gearbox SS620 5-1
Section SS 600 5-5
Checking the oil level of the torque converter gearbox 5-6
Cardan shaft 5-6
Transfer gearbox TG300 5-7
Travelling drive: overview 5-9
Towing and transporting the machine 5-10
Safety instructions 5-10
Towing 5-10
Test instructions SS620 5-10
Check: converter pressure 5-10
5-11
Check: main pressure 5-11
Check: clutch pressure (forwards & reverse) 5-12
Check: oil cooler flow capacity (in neutral position) 5-13
Axles
Axle type label 6-1
Drain, fill and check plug 6-2
Transfer gearbox 6-2
Tightening torque 6-3
Wheel screws 6-3
General tightening torques (Nm) 6-3
Cardan shaft 6-4
Transfer gearbox 6-5
Semiaxles 6-7
Wheel hub 6-9
Brakes 6-11
Differential 6-14
Brakes
Brake circuit 7-1
Steering system
Steering circuit 8-1
Steering unit: diagram 8-2
Function 8-2
Steering unit connections 8-3
Steering unit: overview 8-4
Priority valve: overview 8-4
Priority valve: legend 8-4
Hydraulic system
Gear pump 9-1
Manual spool connections: overview 9-2
Dumping the skip: hydraulic diagram 9-3
Test instructions 9-4
Check: work hydraulics 9-4
Diagram A4 9-5
Diagram: legend 9-6
Hydraulics diagram A3 9-7
Ohm’s Law (current, voltage, resistance); power 10-1
Measuring equipment, measuring methods 10-1
Relays 10-2
Use, mode of function 10-2
Electric components 10-3
Fuse box in instrument panel 10-3
Relays 10-3
Instrument panel: overview 10-4
Operating equipment: legend 10-4
Wiring diagram: legend 10-6
Wiring diagram version 1 A4 10-7
Wiring harness 1000115003 (legend): main wiring harness 10-8
Wiring harness 1000115003: main wiring harness 10-10
Wiring diagram A3: legend 10-12
Wiring diagram A3 10-13
Wiring harness legend 1000115817: additional Powershift electrics 10-14
Shift positions 10-14
Wiring harness 1000115817: additional Powershift electrics 10-15
Wiring harness 1000115003 (legend): main wiring harness 10-16
Wiring harness 1000115003: main wiring harness 10-17
Wiring harness 1000115002 (legend): engine wiring harness 10-18
Wiring harness 1000115002: engine wiring harness 10-19
Wiring harness 1000075039/1000115017 (legend): telltale/indicator base – ignition lock
base 10-20
Wiring harness 1000075039: telltale/indicator base 10-21
Wiring harness 1000115017: ignition lock base 10-22
Wiring harness legend Kabelbaum1000115006: wiring harness for road travel 10-23
Wiring harness 1000115006: wiring harness for road travel 10-24

DESCRIPTION:

WACKER NEUSON 9001 DUMPER SERVICE MANUAL 1000164081 – PDF DOWNLOAD

This service manual contains important information on how to service your machine safely, correctly and economically. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the operation manual.
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and service of the machine.
Insist on using Neuson original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.
will be pleased to answer any further questions regarding the machine or the service manual.
Your Neuson dealer.

S.S 02/01/2025