Wacker Neuson BS 50-4s BS 50-4As BS 60-4s, BS 60-4As BS 70-4As Vibratory Rammer Repair Manual – PDF DOWNLOAD

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Wacker Neuson BS 50-4s BS 50-4As BS 60-4s, BS 60-4As BS 70-4As Vibratory Rammer Repair Manual – PDF DOWNLOAD

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Wacker Neuson BS 50-4s BS 50-4As BS 60-4s, BS 60-4As BS 70-4As Vibratory Rammer Repair Manual – PDF DOWNLOAD

Language : English
Pages : 194
Downloadable : Yes
File Type : PDF
Size: 40.6 MB

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Wacker Neuson BS 50-4s BS 50-4As BS 60-4s, BS 60-4As BS 70-4As Vibratory Rammer Repair Manual – PDF DOWNLOAD

Foreword 
Machine documentation
■ From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
■ Keep a copy of the Operator’s Manual with the machine at all times.
■ For spare parts information, please see your Wacker Neuson Dealer, or visit the
Wacker Neuson website at http://www.wackerneuson.com/.
■ When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations for information in this manual:
■ This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
■ Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
■ The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change any
portion of this information without notice.
■ The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.

TABLE OF CONTENTS:

Wacker Neuson BS 50-4s BS 50-4As BS 60-4s, BS 60-4As BS 70-4As Vibratory Rammer Repair Manual – PDF DOWNLOAD

Foreword 3
1 Safety Information 11
1.1 Signal Words Used in this Manual …………………………………………….. 11
1.2 Machine Description and Intended Use ……………………………………… 12
1.3 Safety Guidelines for Operating the Machine ………………………………. 13
1.4 Safety Guidelines for Lifting the Machine ……………………………………. 14
1.5 Service Safety ………………………………………………………………………… 15
1.6 Operator Safety while Using Internal Combustion Engines …………… 17
2 Operation 18
2.1 Recommended Fuel—4 stroke ………………………………………………….. 18
2.2 Recommended Fuel—2 stroke ………………………………………………….. 19
2.3 Starting, Operating, and Stopping the Machine—WM 100 ……………. 21
2.4 Starting, Operating, and Stopping the Machine—Honda ………………. 23
2.5 Starting, Operating, and Stopping the Machine …………………………… 25
2.6 Low Oil Shut-Off Switch—WM100 …………………………………………….. 27
2.7 Low Oil Shut-Off Switch—Honda ………………………………………………. 28
3 Troubleshooting 29
3.1 Diagnosing Starting Issues ……………………………………………………….. 29
3.2 Diagnosing Performance Issues ……………………………………………….. 30
3.3 Checking the Fuel Flow ……………………………………………………………. 31
3.4 Testing the Ignition Module and Checking the Spark ……………………. 33
3.5 Checking the Stop Switch ………………………………………………………… 34
3.6 Conducting a Leak-Down Test ………………………………………………….. 36
3.7 Checking the Ignition Wiring ……………………………………………………… 37
3.8 Checking Engine Compression …………………………………………………. 38
3.9 Checking for Vapor Lock ………………………………………………………….. 39
3.10 Purging the Oil Lines ……………………………………………………………….. 40
4 Disassembly and Reassembly 42
4.1 Draining the Ramming System Oil—BS50 ………………………………….. 42
4.2 Refilling the Ramming System Oil — BS50 ………………………………… 43
4.3 Draining the Ramming System Oil—BS60 and BS70 …………………… 45
4.4 Refilling the Ramming System Oil—BS60 and BS70 ……………………. 46
4.5 Removing the Ramming Shoe—BS50 ……………………………………….. 48
4.6 Installing the Ramming Shoe—BS50 …………………………………………. 50
Table of Contents Rammer
wc_br5100018465_FM10TOC.fm
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4.7 Removing the Ramming Shoe—BS60 and BS70 ………………………….52
4.8 Installing the Ramming Shoe—BS60 and BS70 ……………………………54
4.9 Removing the Lifting Cable ………………………………………………………..56
4.10 Installing the Lifting Cable ………………………………………………………….57
4.11 Removing the Oil Tank—BS 50-2i ………………………………………………58
4.12 Installing the Oil Tank—BS 50-2i ………………………………………………..60
4.13 Removing the Fuel Tank ……………………………………………………………62
4.14 Installing the Fuel Tank ……………………………………………………………..64
4.15 Removing the Bellows ……………………………………………………………….66
4.16 Installing the Bellows …………………………………………………………………68
4.17 Removing the Carburetor—WM80 oil injected ………………………………72
4.18 Installing the Carburetor—WM80 oil injected ………………………………..76
4.19 Removing the Carburetor—WM80 non-oil injected ………………………..79
4.20 Installing the Carburetor—WM80 non-oil injected ………………………….83
4.21 Removing the Carburetor—Robin ……………………………………………….86
4.22 Installing the Carburetor—Robin …………………………………………………90
4.23 Removing the Carburetor—Honda ………………………………………………94
4.24 Installing the Carburetor—Honda ………………………………………………..98
4.25 Removing the Engine—WM 80 …………………………………………………101
4.26 Installing the Engine—WM 80 …………………………………………………..105
4.27 Removing the Engine—Honda ………………………………………………….109
4.28 Installing the Engine—Honda ……………………………………………………112
4.29 Removing the Engine—Robin …………………………………………………..115
4.30 Installing the Engine—Robin …………………………………………………….119
4.31 Removing the Upper Machinery ………………………………………………..122
4.32 Installing the Upper Machinery ………………………………………………….124
4.33 Removing the Crankcase …………………………………………………………126
4.34 Installing the Crankcase …………………………………………………………..129
4.35 Removing the Clutch ……………………………………………………………….132
4.36 Installing the Clutch …………………………………………………………………133
4.37 Removing the Clutch Drum ………………………………………………………134
4.38 Installing the Clutch Drum ………………………………………………………..137
4.39 Removing the Oil Pump …………………………………………………………..140
4.40 Installing the Oil Pump …………………………………………………………….143
4.41 Removing the Spring System Cover—Hydraulic Press Method …….145
4.42 Installing the Spring System Cover—Hydraulic Press Method ………148
4.43 Removing the Spring System Cover—Spring Box Tool ………………..151
4.44 Installing the Spring System Cover—Spring Box Tool ………………….155
4.45 Removing the Upper Spring Set ………………………………………………..159
4.46 Installing the Upper Spring Set ………………………………………………….161
Rammer Table of Contents
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4.47 Testing the Float Switch …………………………………………………………. 163
4.48 Replacing the Float Switch ……………………………………………………… 166
5 Technical Data 172
5.1 BS 50-4s ………………………………………………………………………………. 172
5.2 BS 50-4As ……………………………………………………………………………. 173
5.3 BS 60-4s ………………………………………………………………………………. 174
5.4 BS 60-4As ……………………………………………………………………………. 175
5.5 BS 70-4As ……………………………………………………………………………. 176
5.6 Sound Measurements ……………………………………………………………. 177
5.7 Vibration Measurements ………………………………………………………… 178
5.8 Dimensions …………………………………………………………………………… 179
6 Technical Data 181
6.1 BS 50-2i ……………………………………………………………………………….. 181
6.2 BS 50-2i Operating Weight ……………………………………………………… 181
6.3 BS 60-2i ……………………………………………………………………………….. 182
6.4 BS 60-2i Operating Weight ……………………………………………………… 182
6.5 BS 70-2i ……………………………………………………………………………….. 183
6.6 BS 70-2i Operating Weight ……………………………………………………… 183
6.7 BS 50-2 ……………………………………………………………………………….. 184
6.8 BS 50-2 Operating Weight ……………………………………………………… 184
6.9 BS 60-2 ……………………………………………………………………………….. 185
6.10 BS 60-2 Operating Weight ……………………………………………………… 185
6.11 BS 70-2 ……………………………………………………………………………….. 186
6.12 BS 70-2 Operating Weight ……………………………………………………… 186
6.13 BS 65-V ……………………………………………………………………………….. 187
6.14 BS 65-V Operating Weight ……………………………………………………… 187
6.15 Sound Measurements ……………………………………………………………. 188
6.16 Vibration Measurements ………………………………………………………… 189
6.17 Dimensions—BS 50-2i, BS 50-2 ……………………………………………… 190
6.18 Dimensions—BS 60-2i, BS 60-2, BS 70-2i, BS 70-2, BS 65-V …….. 191

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