Wacker Neuson BS50 BS60 BS70 BS500 BS600 BS700 BS65 BS650 DS70 DS720 Rammer Repair Manual – PDF DOWNLOAD

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Wacker Neuson BS50 BS60 BS70 BS500 BS600 BS700 BS65 BS650 DS70 DS720 Rammer Repair Manual – PDF DOWNLOAD

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Wacker Neuson BS50 BS60 BS70 BS500 BS600 BS700 BS65 BS650 DS70 DS720 Rammer Repair Manual – PDF DOWNLOAD

Language : English
Pages : 148
Downloadable : Yes
File Type : PDF
Size: 7.9 MB

IMAGES PREVIEW OF THE MANUAL:

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DESCRIPTION:

Wacker Neuson BS50 BS60 BS70 BS500 BS600 BS700 BS65 BS650 DS70 DS720 Rammer Repair Manual – PDF DOWNLOAD

Machine documentation
? Keep a copy of the Operator’s Manual with the machine at all times.
? Use the separate Parts Book supplied with the machine to order replacement
parts.
? If you are missing any of these documents, please contact Wacker Neuson
Corporation to order a replacement or visit www.wackerneuson.com.
? When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.

TABLE OF CONTENTS:

Wacker Neuson BS50 BS60 BS70 BS500 BS600 BS700 BS65 BS650 DS70 DS720 Rammer Repair Manual – PDF DOWNLOAD

Foreword 3
1 Safety Information 9
1.1 Signal Words Found in this Manual ……………………………………………… 9
1.2 Machine Description and Intended Use ……………………………………… 10
1.3 Operating Safety …………………………………………………………………….. 11
1.4 Operator Safety while using Internal Combustion Engines ……………. 13
1.5 Service Safety ………………………………………………………………………… 14
2 Tools 17
2.1 Recommended Special Tools …………………………………………………… 17
2.2 Recommended Repair Tools …………………………………………………….. 18
3 Maintenance Schedules 19
3.1 Periodic Maintenance Schedule (BS 50/60/70-2, BS 65) ………………. 19
3.2 Periodic Maintenance Schedule (BS 500/600/700/650) ………………… 20
3.3 Periodic Maintenance Schedule (BS 50/60/70-2i) ………………………… 21
3.4 Periodic Maintenance Schedule (BS 500/600/700-oi) …………………… 22
3.5 Periodic Maintenance Schedule (DS 70) ……………………………………. 23
3.6 Periodic Maintenance Schedule (DS 720) ………………………………….. 24
4 Engine and Upper Machine Components 25
4.1 Removing the Silencing Cover ………………………………………………….. 25
4.2 Replacing the Throttle Control (2010 and later 2-stroke models) ……. 26
4.3 Replacing the Throttle Control (2010 4-stroke models) …………………. 28
4.4 Throttle Control (pre-2010 models) ……………………………………………. 31
4.5 Replacing the Stop Switch (2010 and later 2-stroke models) ………… 32
4.6 Replacing the Stop Switch (2010 and later 4-stroke models) ………… 35
4.7 Replacing the Guide Handle (2010 and later 2-stroke models) ……… 37
4.8 Replacing the Guide Handle (2010 and later 4-stroke models) ……… 40
4.9 Replacing the Guide Handle (pre-2010 models) ………………………….. 44
4.10 Shock Mounts …………………………………………………………………………. 45
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4.11 Tillotson Carburetor (BS 500/600/700/650 only) ……………………………46
4.12 Fuel Lines (BS 50/60/70-2, BS 65) ………………………………………………48
4.13 Fuel Tank (BS Models) ………………………………………………………………49
4.14 Fuel Tank (DS Models) ……………………………………………………………..50
4.15 Fuel Tank Cap ………………………………………………………………………….52
4.16 Muffler (pre-2009 BS Models) …………………………………………………….54
4.17 Engine Cooling Fins ………………………………………………………………….55
4.18 Muffler (DS Models) ………………………………………………………………….56
4.19 Replacing the Carburetor (WM 80 engines) ………………………………….58
4.20 Replacing the WM 80 Engine (2010 and later models) …………………..62
4.21 Replacing the WM 80 Engine (pre-2010 models) ………………………….64
4.22 Replacing the Carburetor (WM 100 Engines) ……………………………….66
4.23 Replacing the WM 100 Engine ……………………………………………………70
4.24 Removing the WM 90 Engine ……………………………………………………..74
4.25 Engine (DS Models) ………………………………………………………………….76
4.26 Clutch (2- and 4-stroke models) ………………………………………………….78
4.27 Clutch (DS 720 only) …………………………………………………………………80
4.28 Clutch (DS 70 only) …………………………………………………………………..82
5 Ramming System 84
5.1 Bellows ……………………………………………………………………………………84
5.2 Replacing the Ramming Shoe …………………………………………………….87
5.3 Spring System Cover Removal and Installation …………………………….90
5.4 Spring System ………………………………………………………………………….96
5.5 Inspecting the Spring System ……………………………………………………..98
5.6 Protective Pipe …………………………………………………………………………99
5.7 Ramming System Lubrication (BS 500/600/700/650, DS 720) ………100
5.8 Ramming System Lubrication (BS 50/60/70, BS 65, DS 70) …………102
6 Crankcase 104
6.1 Crank Gear and Connecting Rod ………………………………………………104
6.2 Crank Gear, Connecting Rod, and Adjuster Assembly (BS 650/65 only) 106
6.3 Clutch Drum …………………………………………………………………………..110
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7 Oil Injection (if equipped) 112
7.1 Testing the Float Switch (2010 and later models) ………………………. 112
7.2 Replacing the Float Switch (2010 and later models) …………………… 114
7.3 Float Switch Testing and Replacement (pre-2010 models) …………. 116
7.4 Oil Line Check Valve ……………………………………………………………… 118
7.5 Oil Pump / Cartridge Assembly ……………………………………………….. 120
8 Low Oil Shutdown (if equipped) 123
8.1 Testing the Low Oil Unit …………………………………………………………. 123
9 Troubleshooting 124
9.1 Engine Hard to Start ………………………………………………………………. 124
9.2 Engine Does Not Start ……………………………………………………………. 125
9.3 Engine Does Not Accelerate or Runs Poorly …………………………….. 125
9.4 Engine Overheats ………………………………………………………………….. 126
9.5 Rammer Does Not Tamp ……………………………………………………….. 126
9.6 Rammer Jumps Erratically ……………………………………………………… 127
10 Technical Data 128
10.1 BS 50-2 ……………………………………………………………………………….. 128
10.2 BS 50-4 ……………………………………………………………………………….. 129
10.3 BS 500 …………………………………………………………………………………. 130
10.4 BS 500S ………………………………………………………………………………. 131
10.5 BS 50-2i ……………………………………………………………………………….. 132
10.6 BS 500-oi ……………………………………………………………………………… 133
10.7 BS 60/70-2 …………………………………………………………………………… 134
10.8 BS 60-4 ……………………………………………………………………………….. 135
10.9 BS 600/700 …………………………………………………………………………… 136
10.10 BS 600S ………………………………………………………………………………. 137
10.11 BS 60/70-2i …………………………………………………………………………… 138
10.12 BS 600/700-oi ……………………………………………………………………….. 139
10.13 BS 600/700 High Altitude ……………………………………………………….. 140
10.14 BS 65-V ……………………………………………………………………………….. 141
10.15 BS 650 …………………………………………………………………………………. 142
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10.16 DS 70 ……………………………………………………………………………………144
10.17 DS 720 ………………………………………………………………………………….146

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V