Wacker Neuson DPU 5545 Vibratory Plate Repair Instructions Manual – PDF DOWNLOAD

Description

Wacker Neuson DPU 5545 Vibratory Plate Repair Instructions Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DPU 5545 Vibratory Plate Repair Instructions Manual – PDF DOWNLOAD

Language : English
Pages : 202
Downloadable : Yes
File Type : PDF
Size: 17.5 MB

IMAGES PREVIEW OF THE MANUAL:

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DESCRIPTION:

Wacker Neuson DPU 5545 Vibratory Plate Repair Instructions Manual – PDF DOWNLOAD

Foreword:

• This Instruction Manual contains information and details procedures necessary for
  the safe operation and maintenance of your Wacker machine. For the sake of your
  own safety and to protect against injury, you must read the safety instructions attentively,
  familiarise yourself with them, and comply with them at all times.
• Operator safety was of major concern in the design and construction of this machine.
  Bear in mind, however, that danger can result if correct operating procedures
  are not observed or if maintenance is not to specification. Be sure to operate and
  maintain your Wacker machine in accordance with the instructions in this manual.
• It will reward your attention by giving trouble-free operation and a high degree of
  availability.
• Have defective components replaced without delay.

TABLE OF CONTENTS:

Wacker Neuson DPU 5545 Vibratory Plate Repair Instructions Manual – PDF DOWNLOAD

1 Foreword 1
2 Safety instructions 1
2.1 General instructions 1
2.2 Operation 1
2.3 Safety checks 2
2.4 Maintenance 3
2.5 Transport 3
2.6 Maintenance checks 3
2.7 Engine repairs 3
3 Technical Data 5
4 Description 7
4.1 Applications 7
4.2 Description of function 8
5 Operation 11
5.1 Starting requirements 11
5.2 Switching off 12
5.3 Compaction without extension plates 12
5.4 Emergency manual starting 13
5.5 Mechanical oil pressure control 14
5.6 Starting with external battery 14
6 Tools
17
7 Disassembly / assembly 19
7.1 Removing side covers and battery 19
7.2 Installing side covers and battery 25
7.3 Disassembling clutch and replacing V-belt 29
7.4 Assembling clutch and installing V-belt 35
7.5 Removing Bowden cable 39
7.6 Installing Bowden cable 45
7.7 Removing diesel engine 49
7.8 Installing diesel engine 53
7.9 Removing upper mass 55
7.10 Installing upper mass 57
7.11 Removing complete centre pole 59
7.12 Installing complete centre pole 65
7.13 Disassembling centre-pole head 67
7.14 Assembling centre-pole head 71
7.15 Disassembling base plate and exciter 75
7.16 Assembling base plate and exciter 79
7.17 Removing exciter shafts 83
7.18 Installing exciter shafts 93
7.19 Removing switches and wiring harness 103
7.20 Installing switches and wiring harness 107
7.21 Removing hydraulic line 111
7.22 Installing hydraulic line 113
7.23 Bleeding the hydraulic line. 115
8 Description of versions 117
8.1 General instructions 117
8.2 Version 101: Change to an EPA-compliant engine. 117
8.3 Version 102: Modified exciter 118
8.4 Version 103: Modification to the centre-pole latch 119
8.5 Version 104: New protective frame 121
8.6 Version 105: Modification to the compression spring and the control piston 121
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9 Assembly of the center pole head HAV drawbar 123
10 Assembly of the HAV drawbar components 131
11 Assembly of the HAV drawbar on the base plate 139
12 Assembly of Bowden cable and HAV drawbar 149
13 Battery box mounting HAV drawbar 157
14 Assembly of the battery cover with housing HAV drawbar 165
15 Disassembly of the center pole head HAV drawbar 171
16 Disassembly of drawbar components 175
17 Disassembly of Bowden cable and HAV drawbar 177
18 Battery box disassembly HAV drawbar 179
19 Disassembly of the battery housing and housing HAV drawbar 183
20 Maintenance 187
20.1 Maintenance schedule 187
20.2 Engine oil 188
20.3 Hydraulic control 188
21 Faults 191
22 Wiring diagram 193
23 Tightening torques 195

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
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