Wacker Neuson DT05 Track Dumper Operator’s Manual – PDF DOWNLOAD

Description

Wacker Neuson DT05 Track Dumper Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DT05 Track Dumper Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 110
Downloadable : Yes
File Type : PDF
Size: 5.79 MB

IMAGES PREVIEW OF THE MANUAL:

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DESCRIPTION:

Wacker Neuson DT05 Track Dumper Operator’s Manual – PDF DOWNLOAD

Machine model DT05 P/DT05 D
Edition 1.4
Language en
Article number 1000268362

Introduction:
1.1 Important information on this Operator’s Manual:
Please store the Operator’s Manual in the storage bin under the engine cover.
This Operator’s Manual contains important information on how to work safely, correctly
and economically with the machine. Therefore, it aims not only at new operators, but it also
serves as a reference for experienced ones. It helps to avoid hazardous situations and
reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
machine will be increased by following the instructions in the Operator’s Manual. This is
why the operator’s manual must always be kept at hand in the machine.
The safety of the operator and other persons heavily depends on how safely the machine
is used. Therefore, carefully read and understand this Operator’s Manual prior to the first
drive. This Operator’s Manual will help to familiarize yourself more easily with the machine,
thereby enabling you to use it more safely and efficiently.
Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
prepared for possible hazardous situations, as it will be too late for it during operation. As a
rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the vehicle do not only depend on your skill, but also
on maintenance and servicing of the vehicle. This is why regular maintenance and servicing
is absolutely necessary.
Extensive maintenance and repair work must always be performed by a technician with
appropriate training. Insist on using original spare parts when performing maintenance and
repair work. This ensures operational safety and readiness of your machine, and maintains
its value.

TABLE OF CONTENTS:

Wacker Neuson DT05 Track Dumper Operator’s Manual – PDF DOWNLOAD

Table of Contents 3
1 Introduction 9
1 1 Important information on this Operator’s Manual 9
1 2 Overall view of vehicle 10
1 3 Brief description 11
Definition of operator’s control stand 11
1 4 Regulations 11
1 5 EC Declaration of Conformity for model DT05-P for vehicles with CE mark on the nameplate 12
1 6 EC Declaration of Conformity for model DT05-D for vehicles with CE mark on the nameplate 13
1 7 Type labels and component numbers 14
1 8 Signs and symbols 15
2 Safety instructions 19
2 1 Identification of warnings and dangers 19
2 2 Warranty 19
2 3 Disposal 19
2 4 Designated use and exemption from liability 20
2 5 General conduct and safety instructions 20
Organizational measures 20
Selection and qualification of personnel, basic responsibilities 22
2 6 Safety instructions regarding operation 23
Normal operation 23
Applications with lifting gear 24
Trailer 24
Transportation 24
Temperature ranges 25
2 7 Safety instructions for maintenance 25
2 8 Warning of special hazards 27
Electrical energy 27
Gas, dust, steam, smoke 27
Hydraulic 27
Noise 28
Oil, grease and other chemical substances 28
Battery 28
Tracks 28
3 Operation 29
3 1 Overview of control stand (type DT05-P skip) 29
3 2 Overview of control stand (type DT05-D skip) 30
3 3 Overview of the control stand (type DT05 high-tip skip) (optional) / Loader unit (optional) 31
3 4 Putting into operation 32
Safety instructions 32
Putting into operation for the first time 32
Running-in period 32
Check lists 33
Start-up checklist 33
Operation checklist 33
Parking checklist 33
Before starting the engine 34
General information on starting the petrol engine 34
Procedure 34
Manual starter 35
When the engine has started 35
Stopping the petrol engine 35
General Informationen on starting the diesel engine 36
Procedure 36
Manual starter 37
Electric starter 37
Starting at low temperatures 37
When the engine has started 38
Stopping the diesel engine 38
Jump-starting the engine (supply battery) 39
Special instructions for driving on public roads 39
Starting vehicle travel 40
Drive levers 40
Machine travel on slopes 41
Specific safety instructions 41
Driving across slopes 42
Driving on slopes 42
Driving on slopes with a high-tip skip 43
Skip 44
High-tip skip (option) 44
Loader unit operation (option) 45
Parking the machine 46
Foothold 47
Crane-lifting the machine 48
Loading and transporting the machine 49
Tying down the machine 50
Towing the machine 51
3 5 Machine operation 52
General safety instructions 52
Loader unit operation 52
Transporting with a full bucket 52
Loading loose material 53
Ending loading 53
Transporting with a full skip 54
Tilt out the skip 55
Empty the high tip skip (optional) 56
Emergency lowering of the skip 56
4 Malfunctions 57
4 1 Engine malfunctions 57
5 Maintenance 59
5 1 Introduction 59
Maintenance prop 59
Maintenance strut for high-tip skip 60
5 2 Fuel system 61
Specific safety instructions 61
Checking the fuel level 61
Refuelling 62
Draining fuel (gasoline engine) 62
Draining fuel (diesel engine) 63
Stationary fuel pumps 63
Gasoline specification 64
Diesel fuel specification 64
Cleaning the fuel filter cup (gasoline engine) 64
Cleaning the fuel filter (gasoline engine) 65
Cleaning the fuel filter of the diesel engine 66
Replacing the fuel filter element in the tank (diesel engine) 66
Spark plug (petrol engine) 67
5 3 Engine lubrication system 68
Checking the oil level 68
Filling up engine oil 69
Drain engine oil 69
Cleaning/replacing the engine oil filter (diesel engine) 70
5 4 Air filter 71
Replacing the filter (gasoline engine) 72
Replacing the filter (diesel engine) 73
5 5 Hydraulic system 74
Specific safety instructions 74
Checking the hydraulic oil level 75
Adding hydraulic oil 75
Drain hydraulic oil 76
Replacing the hydraulic oil filter cartridge 76
Important information for the use of biodegradable oil 77
Checking hydraulic pressure lines 78
5 6 Tracks 79
Check track tension 79
Tightening the tracks 79
Decreasing track tension 80
5 7 Electrical system 81
Specific safety instructions 81
Servicing and maintenance at regular intervals 81
Instructions concerning specific components 82
Alternator 82
Battery 83
5 8 General maintenance 84
Cleaning 84
General instructions for all areas of the vehicle 84
Exterior of the vehicle 85
Engine compartment 85
Threaded fittings and attachments 85
Pivots and hinges 85
5 9 Fluids and lubricants 86
5 10 Maintenance plan DT05-P (gasoline engine) 88
5 11 Maintenance plan DT05-D (diesel engine) 90
5 12 Lubrication plan DT05 with skip 92
5 13 Lubrication plan DT05 with high tip skip (optional) 93
5 14 Lubrication plan DT05 with skip and loader unit (optional) 94
Maintenance opening 95
6 Technical data 97
6 1 Engine 97
6 2 Hydraulic system 97
6 3 Undercarriage 97
6 4 Working hydraulics 98
6 5 Electrical system 98
6 6 Skip 98
6 7 High-tip skip (option) 98
6 8 High-tip skip (option) 98
6 9 Loader unit (option) 99
6 10 Noise levels 99
6 11 Vibration 99
6 12 Fuses 99
6 13 Dimensions model DT05-D with skip 100
6 14 Dimensions model DT05-D with skip and loader unit (option) 101
6 15 Dimensions model DT05-D with high-tip skip (option) 102
6 16 Dimensions model DT05-D with high-tip skip (option) 103
6 17 Dimensions model DT05-P with skip 104
6 18 Dimensions model DT05-P with skip and loader unit (option) 105
6 19 Dimensions type DT05-D with high tip skip (optional) 106
6 20 Dimensions type DT05-D with high tip skip (optional) 107

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V