Wacker Neuson DT05 Track Dumper Service Manual – PDF DOWNLOAD

Description

Wacker Neuson DT05 Track Dumper Service Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DT05 Track Dumper Service Manual – PDF DOWNLOAD

Language : English
Pages : 126
Downloadable : Yes
File Type : PDF
Size: 7.37 MB

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DESCRIPTION:

Wacker Neuson DT05 Track Dumper Service Manual – PDF DOWNLOAD

Machine model DT05 P/DT05 D
Edition 1.3
Language en
Article number 1000279428

Operation:
1.1 Information on this service manual:

• This service manual contains important information on how to work safely, correctly, and
  economically with the machine. Therefore, it aims not only at new operators, but it also
  serves as a reference for experienced ones. It helps to avoid hazardous situations and
  reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
  vehicle will be increased by following the instructions in the Operator’s Manual.
• Careful and prudent working is the best way to avoid accidents!
  Operational safety and readiness of the vehicle do not only depend on your skill, but also
  on maintenance and servicing of the vehicle.
  Insist on using original spare parts when performing maintenance and repair work. This
  ensures operational safety and readiness of your vehicle, and maintains its value.
• Your Neuson dealer will be pleased to answer any further questions regarding the
  machine or the service manual.

TABLE OF CONTENTS:

Wacker Neuson DT05 Track Dumper Service Manual – PDF DOWNLOAD

Operation
Information on this service manual 1-1
Identification of warnings and dangers 1-2
Designated use and exemption from liability 1-3
Overall view of vehicle 1-4
Brief description 1-5
Definition of operator’s control stand 1-5
Type labels and component numbers 1-6
Maintenance prop 1-8
Maintenance prop for high-tip skip 1-8
Technical data
Chassis 2-1
Diesel engine 2-1
Gasoline engine 2-2
Hydraulic system 2-2
Travel gear 2-3
Working hydraulics 2-3
Electrical system 2-3
Skip 2-3
High-tip skip (option) 2-3
High-tip skip (option) 2-4
Loader unit (option) 2-4
Noise levels 2-4
Vibration 2-5
Fuses 2-5
Dimensions model DT05-D with skip 2-6
Dimensions model DT05-D with skip and loader unit (option) 2-7
Dimensions model DT05-D with high-tip skip (option) 2-8
Dimensions model DT05-D with high-tip skip (option) 2-9
Dimensions model DT05-P with skip 2-10
Dimensions model DT05-P with skip and loader unit (option) 2-11
Dimensions type DT05-D with high tip skip (optional) 2-12
Dimensions type DT05-D with high tip skip (optional) 2-13
General tightening torques 2-14
Tightening torques for hydraulic screw connections (dry assembly) 2-14
Tightening torques for high-resistance threaded fittings 2-16
Maintenance
Fluids and lubricants 3-1
Maintenance plan DT05-P (gasoline engine) 3-2
Maintenance plan DT05-D (diesel engine) 3-4
Introduction 3-6
Fuel system 3-7
Specific safety instructions 3-7
Checking the fuel level 3-7
Refueling 3-8
Draining fuel (gasoline engine) 3-9
Draining fuel (diesel engine) 3-9
Stationary fuel pumps 3-10
Gasoline specification 3-10
Diesel fuel specification 3-10
Cleaning the fuel filter cup (gasoline engine) 3-11
Cleaning the fuel filter (gasoline engine) 3-11
Cleaning the fuel filter (diesel engine) 3-12
Table of Contents
I-2 SHB DT05 en – Edition 1 3 * ShDT05en1_3IVZ fm
Table of Contents
Replacing the fuel filter element in the tank (diesel engine) 3-12
Spark plug (gasoline engine) 3-13
Engine lubrication system 3-14
Checking the oil level 3-14
Adding engine oil 3-15
Drain engine oil 3-15
Cleaning/replacing the engine oil filter (diesel engine) 3-16
Air filter 3-17
Replacing the filter (gasoline engine) 3-18
Replacing the filter (diesel engine) 3-19
Hydraulic system 3-20
Specific safety instructions 3-20
Checking the hydraulic oil level 3-21
Adding hydraulic oil 3-21
Drain hydraulic oil 3-22
Replacing the hydraulic oil filter cartridge 3-22
Important information on the use of biodegradable oil 3-23
Checking hydraulic pressure lines 3-24
Tracks 3-25
Check track tension 3-25
Tightening the tracks 3-25
Decreasing track tension 3-26
Electrical system 3-27
Specific safety instructions 3-27
Servicing and maintenance at regular intervals 3-27
Instructions concerning specific components 3-28
Alternator 3-28
Battery 3-29
General maintenance 3-30
Cleaning 3-30
General instructions for all areas of the vehicle 3-30
Exterior of the vehicle 3-31
Engine compartment 3-31
Threaded fittings and attachments 3-31
Pivots and hinges 3-31
Overview of grease nipples DT05 with skip 3-32
Overview of grease nipples DT05 with high-tip skip (option) 3-33
Overview of grease zerks DT05 with skip and loader unit (option) 3-34
Control log DT05 3-36
Engine
Diesel engine overview 4-1
Gasoline engine overview 4-2
Checking and setting valve clearance (diesel engine) 4-3
Checking and setting valve clearance (gasoline engine) 4-4
Checking and adjusting maximum engine speed 4-5
Engine malfunctions 4-6
Traveling drive
Hydraulic motor 5-1
Pressure reducing valve 5-2
Test instructions 5-3
Travel pressure DT05-D 5-3
Checking travel pressure DT05-P 5-4
Checking straight-ahead vehicle travel 5-5
Hydraulic system
SHB DT05 en – Edition 1 3 * ShDT05en1_3IVZ fm I-3
Table of Contents
Pump DT05-D 6-1
Pump DT05-P 6-2
Hydraulic control valve DT05 with skip 6-3
Hydraulic control valve DT05 with high-tip skip (option), loader unit (option) 6-4
Test instructions 6-5
Checking the operating pressure of the operating hydraulics DT05-D 6-5
Checking the operating pressure of the operating hydraulics DT05-P 6-6
Hydraulics diagram DT05-D with skip 6-7
Hydraulics diagram DT05-D with skip (legend) 6-8
Hydraulics diagram DT05-D with high-tip skip (option) 6-9
Hydraulics diagram DT05-D with high-tip skip (option) (legend) 6-10
Hydraulics diagram DT05-D with skip and loader unit (option) 6-11
Legend: hydraulics diagram DT05-D with skip and loader unit (option) 6-12
Hydraulics diagram DT05-P with skip 6-13
Hydraulics diagram DT05-P with skip (legend) 6-14
Hydraulics diagram DT05-P with high-tip skip (option) 6-15
Hydraulics diagram DT05-P with high-tip skip (option) (legend) 6-16
Hydraulics diagram DT05-P with skip and loader unit (option) 6-17
Legend: hydraulics diagram DT05-P with skip and loader unit (option) 6-18
Electrical system
Ohm’s law (current, voltage, resistance); power 7-1
Measuring equipment, measuring methods 7-1
Electric units 7-2
Fuses 7-2
DT05-D diagram 7-3
DT05-D diagram (legend) 7-4
DT05-P diagram 7-5
DT05-P diagram (legend) 7-5
Engine wiring harness DT05-D 7-8
Table of conductors DT05-D 7-9

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V