Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

Description

Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

Language : English
Pages : 126
Downloadable : Yes
File Type : PDF
Size: 8.84 MB

IMAGES PREVIEW OF THE MANUAL:

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DESCRIPTION:

Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

Machine model DT08 PL
Edition 1.1
Language en
Article number 1000279444

Operation:
1.1 Information on this service manual:

• This service manual contains important information on how to service your machine safely,
  correctly, and economically. Therefore, it aims not only at new operators, but it also serves
  as a reference for experienced ones. It helps to avoid hazardous situations and reduce
  repair costs and downtimes. Furthermore, the reliability and the service life of the vehicle
  will be increased by following the instructions in the service manual.
  Careful and prudent working is the best way to avoid accidents!
• Operational safety and readiness of the vehicle do not only depend on your skill, but also
  on maintenance and servicing of the vehicle.
• Insist on using original spare parts when performing maintenance and repair work. This
  ensures operational safety and readiness of your vehicle, and maintains its value.
  Your Neuson dealer will be pleased to answer any further questions regarding the
  machine or the service manual.

TABLE OF CONTENTS:

Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

1 Operation 9
1 1 Information on this service manual 9
1 2 Identification of warnings and dangers 10
1 3 Designated use and exemption from liability 11
1 4 Overall view of vehicle 12
1 5 Machine overview 13
1 6 Brief description 14
Definition of operator’s control stand 14
1 7 Type labels and component numbers 15
1 8 Maintenance prop 18
1 9 Maintenance prop for high-tip skip 19
2 Technical data 23
2 1 Chassis 23
2 2 Diesel engine 23
2 3 Hydraulic system 24
2 4 Travel gear 24
2 5 Working hydraulics 24
2 6 Electrical system 24
2 7 Skip 24
2 8 Front skip (option) 25
2 9 High-tip skip (option) 25
2 10 Concrete mixer (option) 25
2 11 Loader unit (option) 25
2 12 Noise levels 26
2 13 Vibration 26
2 14 Fuses 26
2 15 Dimensions model DT08 PL with skip 27
2 16 Dimensions model DT08 PL with front skip (option) 28
2 17 Dimensions model DT08 PL with high-tip skip (option) 29
2 18 Dimensions model DT08 PL with concrete mixer (option) 30
2 19 General tightening torques 31
Tightening torques for hydraulic screw connections (dry assembly) 31
Tightening torques for high-resistance threaded fittings 33
3 Maintenance 37
3 1 Fluids and lubricants 37
3 2 Maintenance plan DT08 PL (diesel engine) 39
3 3 Introduction 41
3 4 Fuel system 42
Specific safety instructions 42
Checking the fuel level 42
Refueling 42
Drain fuel 43
Stationary fuel pumps 44
Diesel fuel specification 44
Cleaning the filter cup/replacing the filter cartridge 45
Bleed the fuel system 46
3 5 Engine lubrication system 47
Checking the oil level 47
Adding engine oil 48
Drain engine oil 48
Replacing the oil filter cartridge 49
3 6 Air filter 50
Cleaning/replacing the filter 51
3 7 Hydraulic system 53
Specific safety instructions 53
Checking the hydraulic oil level 54
Adding hydraulic oil 54
Drain hydraulic oil 55
Replacing the hydraulic oil filter cartridge 55
Replacing the cartridge of hydraulic oil intake filter 56
Hydraulics cooling system 57
Specific safety instructions 57
Clean the oil cooler 57
Important notices on the use of biodegradable oil 58
Checking hydraulic pressure lines 59
3 8 Tracks 60
Check track tension 60
Increasing track tension 60
Decreasing track tension 61
3 9 Travel drive 62
Checking the oil level and adding oil 62
Draining oil 62
3 10 Electrical system 63
Specific safety instructions 63
Servicing and maintenance at regular intervals 63
Instructions concerning specific components 64
Alternator 64
Battery 65
Battery master switch 66
3 11 General maintenance 67
Cleaning 67
General instructions for all areas of the vehicle 67
Exterior of the vehicle 68
Engine compartment 68
Threaded fittings and attachments 68
Pivots and hinges 68
3 12 Overview of grease nipples DT08 PL with skip 69
3 13 Overview of grease nipples DT08 PL with front skip (option) 70
3 14 Overview of grease nipples DT08 PL with high-tip skip (option) 71
3 15 Overview of grease nipples DT08 PL with front skip (option) 72
3 16 Test report DT08 PL 73
4 Engine 77
4 1 Engine overview 77
4 2 Checking and adjusting valve clearance 78
4 3 Checking and adjusting maximum engine speed 79
4 4 Engine malfunctions 80
5 Traveling drive 85
5 1 Traveling drive pump DT08 PL 85
5 2 Legend: traveling drive pump DT08 PL 86
5 3 Hydraulic motor 87
5 4 Test instructions 88
Checking travel pressure DT08 PL 88
Checking boost pressure DT08 PL 89
6 Hydraulic system 93
6 1 Gear pump for work operation DT08 PL with skip, front skip (option), high-tip skip (option) 93
6 2 Gear pump for work operation DT08 PL with concrete mixer (option), hydraulic PTO shaft (option) 94
6 3 Hydraulic control valve DT08 PL with skip, loader unit (option), front skip (option) 95
6 4 Hydraulic control valve DT08 PL concrete mixer (option) 96
6 5 Hydraulic control valve DT08 PL with high-tip skip (option) 97
6 6 Hydraulic control valve DT08 PL with hydraulic PTO shaft (option) 98
6 7 Preference valve DT08 PL with hydraulic PTO shaft (option) 99
6 8 Preference valve for tank rotation adjustment DT08 PL with concrete mixer (option) 100
6 9 Concrete mixer rotation motor DT08 PL (option) 101
6 10 Test instructions 102
Checking the operating pressure of the operating hydraulics DT08 PL with skip, front skip (option), concrete mixer (option), loader unit (option) 102
Checking the operating pressure of the operating hydraulics DT08 PL with high-tip skip (option) 103
Checking the operating pressure of the hydraulic PTO shaft (option) 104
6 11 Hydraulics diagram DT08 PL with skip and loader unit (option) 105
6 12 Legend: hydraulics diagram DT08 PL with skip and loader unit (option) 106
6 13 Hydraulics diagram DT08 PL with skip, loader unit (option) and hydraulic PTO shaft (option) 107
6 14 Legend: hydraulics diagram DT08 PL with skip, loader unit (option) and hydraulic PTO shaft (option) 108
6 15 Hydraulics diagram DT08 PL with high-tip skip (option) and loader unit (option) 109
6 16 Legend: DT08 PL with high-tip skip (option) and loader unit (option) 110
6 17 Hydraulics diagram DT08 PL with concrete mixer (option) 111
6 18 Legend: hydraulics diagram DT08 PL with concrete mixer (option) 112
7 Electrical system 115
7 1 Ohmic law (current, voltage, resistance); power 115
7 2 Measuring equipment, measuring methods 115
7 3 Electric units 116
7 4 Fuses 116
7 5 Diagram DT08 PL 117
7 6 Legend: diagram DT08 PL 118
7 7 Engine wiring harness DT08 PL 120
7 8 Instrument panel wiring harness DT08 PL 121
7 9 Table of conductors DT08 PL 122

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V