Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

Description

Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

Language : English
Pages : 116
Downloadable : Yes
File Type : PDF
Size: 7.23 MB

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DESCRIPTION:

Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

Machine model DT08-P/DT08-D
Edition 1.2
Language en
Article number 1000279449

Operation:
1.1 Information on this service manual:

• This service manual contains important information on how to work safely, correctly, and
  economically with the machine. Therefore, it aims not only at new operators, but it also
  serves as a reference for experienced ones. It helps to avoid hazardous situations and
  reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
  vehicle will be increased by following the instructions in the Operator’s Manual.
• Careful and prudent working is the best way to avoid accidents!
  Operational safety and readiness of the vehicle do not only depend on your skill, but also
  on maintenance and servicing of the vehicle.
• Insist on using original spare parts when performing maintenance and repair work. This
  ensures operational safety and readiness of your vehicle, and maintains its value.
  Your Neuson dealer will be pleased to answer any further questions regarding the
  machine or the service manual.

TABLE OF CONTENTS:

Wacker Neuson DT08 Track Dumper Service Manual – PDF DOWNLOAD

Operation
Information on this service manual 1-1
Identification of warnings and dangers 1-2
Designated use and exemption from liability 1-3
Overall view of vehicle 1-4
Brief description 1-5
Definition of operator’s control stand 1-5
Type labels and component numbers 1-6
Maintenance prop 1-8
Maintenance prop for high-tip skip 1-8
Maintenance strut for high-tip skip 1-9
Technical data
Chassis 2-1
Diesel engine 2-1
Gasoline engine 2-2
Hydraulic system 2-2
Travel gear 2-3
Working hydraulics 2-3
Electrical system 2-3
Skip 2-3
High-tip skip (option) 2-3
High-tip skip (option) 2-4
Loader unit (option) 2-4
Noise levels 2-4
Vibration 2-5
Fuses 2-5
Dimensions model DT08-D with skip 2-6
Dimensions model DT08-D with high-tip skip (option) 2-7
Dimensions model DT08-D with high-tip skip (option) 2-8
Dimensions model DT08-P with skip 2-9
Dimensions model DT08-P with high-tip skip (option) 2-10
General tightening torques 2-11
Tightening torques for hydraulic screw connections (dry assembly) 2-11
Tightening torques for high-resistance threaded fittings 2-13
Maintenance
Fluids and lubricants 3-1
Maintenance plan DT08-P (gasoline engine) 3-3
Maintenance plan DT08-D (diesel engine) 3-5
Introduction 3-7
Fuel system 3-8
Specific safety instructions 3-8
Checking the fuel level 3-8
Refueling 3-9
Draining fuel (gasoline engine) 3-10
Draining fuel (diesel engine) 3-10
Stationary fuel pumps 3-11
Gasoline specification 3-11
Diesel fuel specification 3-11
Cleaning the fuel filter cup (gasoline engine) 3-12
Cleaning the fuel filter (gasoline engine) 3-12
Cleaning the fuel filter of the diesel engine 3-13
Replacing the fuel filter element in the tank (diesel engine) 3-13
Spark plug (gasoline engine) 3-14
Table of Contents
I-2 SHB DT08 SL en – Edition 1 2 * ShDT08en1_2IVZ fm
Table of Contents
Engine lubrication system 3-15
Checking the oil level 3-15
Adding engine oil 3-16
Drain engine oil 3-16
Cleaning/replacing the engine oil filter (diesel engine) 3-17
Air filter 3-18
Replacing the filter (petrol engine) 3-19
Replacing the filter (diesel engine) 3-20
Hydraulic system 3-21
Specific safety instructions 3-21
Checking the hydraulic oil level 3-22
Adding hydraulic oil 3-22
Drain hydraulic oil 3-23
Replacing the hydraulic oil filter cartridge 3-23
Important notices on the use of biodegradable oil 3-24
Checking hydraulic pressure lines 3-25
Tracks 3-25
Check track tension 3-26
Tightening the tracks 3-26
Decreasing track tension 3-27
Electrical system 3-28
Specific safety instructions 3-28
Servicing and maintenance at regular intervals 3-28
Instructions concerning specific components 3-29
Alternator 3-29
Battery 3-30
General maintenance 3-31
Cleaning 3-31
General instructions for all areas of the vehicle 3-31
Exterior of the vehicle 3-32
Engine compartment 3-32
Threaded fittings and attachments 3-32
Pivots and hinges 3-32
Overview of grease nipples DT08 with skip 3-33
Overview of grease nipples DT08 with high-tip skip (option) 3-34
Test report DT08 SL 3-35
Engine
Diesel engine overview 4-1
Gasoline engine overview 4-2
Checking and setting valve clearance (diesel engine) 4-3
Checking and setting valve clearance (gasoline engine) 4-4
Checking and adjusting maximum engine speed 4-5
Engine malfunctions 4-6
Traveling drive
Hydraulic motor 5-1
Pressure reducing valve 5-2
Test instructions 5-3
Checking travel pressure DT08 SL 5-3
Checking straight-ahead vehicle travel 5-4
Hydraulic system
Pump DT08 SL 6-3
Hydraulic control valve DT08 SL with skip, loader unit (option), high-tip skip (option) 6-4
Hydraulic control valve DT08 SL with hydraulic PTO shaft (option) 6-5
Test instructions 6-6
Checking the operating pressure of the operating hydraulics DT08 SL 6-6
Checking the operating pressure of the hydraulic PTO shaft (option) 6-7
SHB DT08 SL en – Edition 1 2 * ShDT08en1_2IVZ fm I-3
Table of Contents
Hydraulics diagram DT08 SL with skip and loader unit (option) 6-8
Legend: hydraulics diagram DT08 SL with skip and loader unit (option) 6-9
Hydraulics diagram DT08 SL with skip, loader unit (option) and hydraulic PTO shaft (option)
6-10
Legend: hydraulics diagram DT08 SL with skip, loader unit (option) and hydraulic PTO
shaft (option) 6-11
Hydraulics diagram DT08 SL with high-tip skip (option) 6-12
Legend: hydraulics diagram DT08 SL with high-tip skip (option) 6-13
Electrical system
Ohm’s law (current, voltage, resistance); power 7-3
Measuring equipment, measuring methods 7-3
Electric units 7-4
Fuses 7-4
DT08-D SL diagram 7-5
DT08-D SL diagram (legend) 7-6
DT08-P SL diagram 7-7
DT08-P SL diagram (legend) 7-7
Engine wiring harness DT08-D SL 7-10
Table of conductors DT08-D SL 7-11

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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