Wacker Neuson DT10 Track Dumper Service Manual – PDF DOWNLOAD

Description

Wacker Neuson DT10 Track Dumper Service Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DT10 Track Dumper Service Manual – PDF DOWNLOAD

Language : English
Pages : 112
Downloadable : Yes
File Type : PDF
Size: 7.42 MB

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DESCRIPTION:

Wacker Neuson DT10 Track Dumper Service Manual – PDF DOWNLOAD

Machine model DT10
Edition 1.0
Language en
Article number 1000312298

Operation
1.1 Information on this service manual
This service manual contains important information on how to work safely, correctly and
economically with the machine. Therefore, it aims not only at new operators, but it also
serves as a reference for experienced ones. It helps to avoid hazardous situations and
reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
machine will be increased by following the instructions in the service manual.
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine.
Insist on using original spare parts when performing maintenance and repair work. This
ensures operational safety and readiness of your machine, and maintains its value.
Your Neuson dealer will be pleased to answer any further questions regarding the
machine or the service manual.

TABLE OF CONTENTS:

Wacker Neuson DT10 Track Dumper Service Manual – PDF DOWNLOAD

1 Operation 9
1 1 Information on this service manual 9
1 2 Identification of warnings and dangers 10
1 3 Designated use and exemption from liability 11
1 4 Overall view of machine 12
1 5 Brief description 13
Definition of operator’s control stand 13
1 6 Type labels and component numbers 14
1 7 Maintenance prop 16
2 Technical data 19
2 1 Chassis 19
2 2 Diesel engine 19
2 3 Hydraulic system 19
2 4 Travel gear 20
2 5 Operating hydraulics 20
2 6 Electrical system 20
2 7 Skip 20
2 8 Loader unit (option) 20
2 9 Noise levels 21
2 10 Vibration 21
2 11 Fuses 21
2 12 Dimensions model DT10 with skip 22
2 13 General tightening torques 23
Tightening torques for hydraulic threaded fittings (dry assembly) 23
Tightening torques for high-resistance threaded fittings 25
3 Maintenance 28
3 1 Fluids and lubricants 28
3 2 Maintenance plan DT10 29
3 3 Introduction 33
3 4 Fuel system 34
Specific safety instructions 34
Checking the fuel level 34
Refueling 34
Draining fuel 35
Stationary fuel pumps 36
Diesel fuel specification 36
Cleaning the filter cup/replacing the filter cartridge 37
Bleeding the fuel system 38
3 5 Engine lubrication system 39
Checking the oil level 39
Adding engine oil 40
Draining engine oil 40
Replacing the oil filter cartridge 41
3 6 Air filter 42
Replacing the filter 43
3 7 Hydraulic system 44
Specific safety instructions 44
Checking the hydraulic oil level 45
Adding hydraulic oil 45
Drain hydraulic oil 46
Replacing the hydraulic oil filter cartridge 46
Replacing the cartridge of hydraulic oil intake filter 47
Hydraulics cooling system 48
Specific safety instructions 48
Cleaning the oil/water radiator 49
Checking the coolant level/adding coolant 49
Draining coolant 51
Important information on the use of biodegradable oil 52
Checking hydraulic pressure lines 53
3 8 Tracks 54
Check track tension 54
Increasing track tension 54
Decreasing track tension 55
3 9 Electrical system 56
Specific safety instructions 56
Servicing and maintenance at regular intervals 56
Instructions concerning specific components 57
Alternator 57
Battery 58
Battery master switch 59
3 10 General maintenance 60
Cleaning 60
General instructions for all areas of the machine 60
Exterior of the machine 61
Engine compartment 61
Threaded fittings and attachments 61
Pivots and hinges 61
3 11 Overview of grease zerks DT10 with skip 62
3 12 Test report DT10 63
4 Engine 67
4 1 Engine overview 67
4 2 Checking and adjusting valve clearance 68
4 3 Checking and adjusting maximum engine speed 69
4 4 Engine malfunctions 70
5 Traveling drive 75
5 1 Traveling drive pump DT10 75
5 2 Legend: traveling drive pump DT10 76
5 3 Hydraulic motor 77
5 4 Test instructions 78
Checking travel pressure DT10 78
Checking boost pressure DT10 79
Checking the adjustment and zero position of the pumps DT10 80
Checking straight-ahead machine travel 81
6 Hydraulic system 85
6 1 Gear pump for work operation DT10 85
6 2 Gear pump for work operation DT10 with hydraulic PTO shaft (option) 86
6 3 Hydraulic control valve DT10 with skip, loader unit (option) 87
6 4 Hydraulic control valve DT10 with hydraulic PTO shaft (option) 88
6 5 Preference valve DT10 with hydraulic PTO shaft (option) 89
6 6 Test instructions 90
Checking the operating pressure of the operating hydraulics DT10 with skip, loader unit (option) 90
Checking the operating pressure of the hydraulic PTO shaft (option) 91
6 7 Hydraulics diagram DT10 with skip and loader unit (option) 92
6 8 Legend: hydraulics diagram DT10 with skip and loader unit (option) 93
6 9 Hydraulics diagram DT10 with skip, loader unit (option) and hydraulic PTO shaft (option) 94
6 10 Legend: hydraulics diagram DT10 with skip, loader unit (option) and hydraulic PTO shaft (option) 95
7 Electrical system 99
7 1 Ohm’s Law (current, voltage, resistance); power 99
7 2 Measuring equipment, measuring methods 99
7 3 Electric units 100
7 4 Fuses 100
7 5 DT10 diagram 101
7 6 DT10 diagram (legend) 102
7 7 Engine wiring harness DT10 104
7 8 Instrument panel wiring harness DT10 105
7 9 Table of conductors DT10 106

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