Wacker Neuson DT12 Track Dumper Operator’s Manual – PDF DOWNLOAD

Description

Wacker Neuson DT12 Track Dumper Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DT12 Track Dumper Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 124
Downloadable : Yes
File Type : PDF
Size: 7.66 MB

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DESCRIPTION:

Wacker Neuson DT12 Track Dumper Operator’s Manual – PDF DOWNLOAD

Vehicle model DT12
Edition 1.5
Language en
Article number 1000268379

Introduction:
1.1 Important information on this Operator’s Manual:

• Please store the Operator’s Manual in the storage bin under the engine cover.
  This Operator’s Manual contains important information on how to work safely, correctly
  and economically with the machine. Therefore, it aims not only at new operators, but it also
  serves as a reference for experienced ones. It helps to avoid hazardous situations and
  reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
  machine will be increased by following the instructions in the Operator’s Manual. This is
  why the operator’s manual must always be kept at hand in the machine.
• The safety of the operator and other persons heavily depends on how safely the machine
  is used. Therefore, carefully read and understand this Operator’s Manual prior to the first
  drive. This Operator’s Manual will help to familiarize yourself more easily with the machine,
  thereby enabling you to use it more safely and efficiently.
  Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
  prepared for possible hazardous situations, as it will be too late for it during operation. As a
  rule, keep the following in mind:
• Careful and prudent working is the best way to avoid accidents!
  Operational safety and readiness of the vehicle do not only depend on your skill, but also
  on maintenance and servicing of the vehicle. This is why regular maintenance and servicing
  is absolutely necessary.
• Extensive maintenance and repair work must always be performed by a technician with
  appropriate training. Insist on using original spare parts when performing maintenance and
  repair work. This ensures operational safety and readiness of your machine, and maintains
  its value.
• Your Neuson dealer will be happy to answer any further questions regarding the machine
  or the Operator’s Manual.

TABLE OF CONTENTS:

Wacker Neuson DT12 Track Dumper Operator’s Manual – PDF DOWNLOAD

Table of Contents 3
1 Introduction 7
1 1 Important information on this Operator’s Manual 7
1 2 Machine overview 8
1 3 Brief description 11
Definition of operator’s control stand 11
1 4 Regulations 11
1 5 EC Declaration of Conformity for vehicles with a CE mark on the type label 12
1 6 Type labels and component numbers 13
1 7 Signs and symbols 14
2 Safety instructions 19
2 1 Identification of warnings and dangers 19
2 2 Warranty 19
2 3 Disposal 19
2 4 Designated use and exemption from liability 20
2 5 General conduct and safety instructions 21
Organizational measures 21
Selection and qualification of personnel, basic responsibilities 22
2 6 Safety instructions regarding operation 23
Normal operation 23
Applications with lifting gear 24
Trailer 24
Transportation 24
Temperature ranges 24
2 7 Safety instructions for maintenance 25
2 8 Warning of special hazards 27
Electrical energy 27
Gas, dust, steam, smoke 27
Hydraulic 27
Noise 28
Oil, grease and other chemical substances 28
Battery 28
Tracks 28
3 Operation 29
3 1 Overview of the control stand (tilting skip model) (up to number FA02119) 29
3 2 Overview of the control stand (high tilting skip model)(up to number FA02119) 30
3 3 Overview of the control stand (tilting skip model) (starting from number FA02165) 31
3 4 Overview of the control stand (high tilting skip model)(starting from number FA02165) 32
3 5 Control stand overview (model with front tip skip) 33
3 6 Control stand overview (swivel tip skip model) 34
3 7 Putting into operation 36
Safety instructions 36
Putting into operation for the first time 36
Running-in period 36
Check lists 37
Start-up checklist 37
Operation checklist 37
“Parking” checklist 37
Before starting the engine 39
General information on starting the diesel engine 39
Procedure 39
Electric starter 40
Starting at low temperatures 40
When the engine has started 40
Stopping the diesel engine 41
Jump-starting the engine (supply battery) 42
Special instructions for driving on public roads 42
Starting vehicle travel 43
Drive levers 43
Machine travel on slopes 44
Specific safety instructions 44
Driving across slopes 45
Driving on slopes 45
Driving on slopes with a high-tip skip 47
Skip 48
High-tip skip (option) 49
Loader unit operation (option) 49
Swivel skip (optional) 50
Parking the machine 51
Foothold 51
Battery master switch 52
Crane-lifting the machine 53
Loading and transporting the machine 54
Strapping down the machine 55
Towing the machine 56
3 8 Machine operation 57
General safety instructions 57
Loader unit operation 57
Transporting with a full bucket 57
Loading loose material 58
Ending loading 58
Transporting with a full skip 59
Tilt out the skip 60
Empty the high tip skip (optional) 61
Emergency lowering of the skip 61
Hydraulic PTO shaft (H P T O ) (Opt ) 62
4 Malfunctions 63
4 1 Engine malfunctions 63
5 Maintenance 65
5 1 Introduction 65
Maintenance prop 65
Maintenance strut for high-tip skip 66
Maintenance strut for high-tip skip 67
Maintenance prop for front skip 68
Maintenance strut for swivel skip 69
5 2 Fuel system 71
Specific safety instructions 71
Checking the fuel level 71
Refueling 71
Drain fuel 72
Stationary fuel pumps 73
Diesel fuel specification 73
Cleaning the filter cup/replacing the filter cartridge 74
Bleeding the fuel system 75
5 3 Engine lubrication system 76
Checking the oil level 76
Top off the engine oil 77
Drain engine oil 77
Replacing the oil filter cartridge 78
5 4 Air filter 79
Replacing the filters 80
5 5 Hydraulic system 81
Specific safety instructions 81
Checking the hydraulic oil level 82
Adding hydraulic oil 83
Drain hydraulic oil 84
Replacing the hydraulic oil filter cartridge 84
Hydraulics cooling system 85
Specific safety instructions 85
Cleaning the oil/water radiator 86
Checking the coolant level/adding coolant 86
Draining coolant 88
Important information on the use of biodegradable oil 89
Checking hydraulic pressure lines 90
5 6 Tracks 92
Check track tension 92
Tightening the tracks 92
Decreasing track tension 93
5 7 Travel drive 94
Checking the oil level and adding oil 94
Draining oil 94
5 8 Electrical system 95
Specific safety instructions 95
Servicing and maintenance at regular intervals 95
Instructions concerning specific components 96
Alternator 96
Battery 97
5 9 General maintenance 98
Cleaning 98
General instructions for all areas of the vehicle 98
Exterior of the vehicle 99
Engine compartment 99
Threaded fittings and attachments 99
Pivots and hinges 99
5 10 Fluids and lubricants (up to serial no FA03048) 100
5 11 Fluids and lubricants (starting from number FB03076) 101
5 12 Maintenance plan DT12 103
5 13 Lubrication plan DT12 with skip 105
5 14 Lubrication plan DT12 with high tip skip (optional) 106
5 15 Lubrication plan DT12 with front tip skip (optional) 107
5 16 Lubrication schedule DT12 with rotary tip skip (optional) 108
Maintenance opening 109
6 Technical data 111
6 1 Engine (up to number FA03048) 111
6 2 Engine (up to number FB03076) 111
6 3 Working hydraulics (up to number FA02119) 112
6 4 Working hydraulics (from number FA02165 up to number FA03048) 112
6 5 Engine (starting from number FB03076) 112
6 6 Chassis (up to number FA02119) 113
6 7 Chassis (starting from number FA02165) 113
6 8 Working hydraulics (up to number FA02119) 113
6 9 Working hydraulics (from number FA02165 up to number FA03048) 113
6 10 Working hydraulics (starting from number FB03076) 113
6 11 Skip 114
6 12 High-tip skip (option) 114
6 13 High-tip skip (option) 114
6 14 Loader unit (option) 114
6 15 Front skip (option) 115
6 16 Swivel skip (optional) 115
6 17 Noise levels 116
6 18 Vibration 116
6 19 Dimensions model DT12 with skip 117
6 20 Dimensions model DT12 with high-tip skip (option) 118
6 21 Dimensions model DT12 with high-tip skip (option) 119
6 22 Dimensions model DT12 with front skip (option) 120
6 23 Dimensions for model DT12 with swivel -tip skip (option) 121
6 24 Electrical system (up to number FA03048) 122
6 25 Electrical system (starting from number FB03076) 122
6 26 Fuses 122

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V