Wacker Neuson DT12 Track Dumper Service Manual – PDF DOWNLOAD

Description

Wacker Neuson DT12 Track Dumper Service Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DT12 Track Dumper Service Manual – PDF DOWNLOAD

Language : English
Pages : 148
Downloadable : Yes
File Type : PDF
Size: 10 MB

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DESCRIPTION:

Wacker Neuson DT12 Track Dumper Service Manual – PDF DOWNLOAD

Vehicle model DT12
Edition 1.5
Language en
Article number 1000279454

Operation:
1.1 Information on this service manual:

• This service manual contains important information on how to work safely, correctly, and
  economically with the machine. Therefore, it aims not only at new operators, but it also
  serves as a reference for experienced ones. It helps to avoid hazardous situations and
  reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
  vehicle will be increased by following the instructions in the service manual.
• Careful and prudent working is the best way to avoid accidents!
  Operational safety and readiness of the vehicle do not only depend on your skill, but also
  on maintenance and servicing of the vehicle.
• Insist on using original spare parts when performing maintenance and repair work. This
  ensures operational safety and readiness of your vehicle, and maintains its value.
  Your Neuson dealer will be pleased to answer any further questions regarding the
  machine or the service manual.

TABLE OF CONTENTS:

Wacker Neuson DT12 Track Dumper Service Manual – PDF DOWNLOAD

1 Operation 11
1 1 Information on this service manual 11
1 2 Identification of warnings and dangers 12
1 3 Designated use and exemption from liability 13
1 4 Overall view of vehicle 14
1 5 Brief description 17
Definition of operator’s control stand 17
1 6 Type labels and component numbers 18
1 7 Maintenance prop 21
1 8 Maintenance prop for high-tip skip 21
1 9 Maintenance strut for high-tip skip 22
1 10 Maintenance prop for front skip 23
1 11 Maintenance strut for swivel skip 24
2 Technical data 29
2 1 Chassis 29
2 2 Diesel engine (up to number FA03048) 29
2 3 Diesel engine (up to number FB03076) 30
2 4 Working hydraulics (up to number FA02119) 30
2 5 Working hydraulics (from number FA02165 up to number FA03048) 31
2 6 Engine (starting from number FB03076) 31
2 7 Chassis (up to number FA02119) 31
2 8 Chassis (starting from number FA02165) 31
2 9 Working hydraulics (up to number FA02119) 32
2 10 Working hydraulics (from number FA02165 up to number FA03048) 32
2 11 Working hydraulics (starting from number FB03076) 32
2 12 Electrical system (up to number FA03048) 32
2 13 Electrical system (starting from number FB03076) 32
2 14 Tipping trailer 33
2 15 High-tip skip (option) 33
2 16 High-tip skip (option) 33
2 17 Self-loading equipment (option) 33
2 18 Front skip (option) 34
2 19 Swivel skip (optional) 34
2 20 Noise levels 35
2 21 Vibration 35
2 22 Fuses 35
2 23 Dimensions model DT12 with skip 36
2 24 Dimensions model DT12 with high-tip skip (option) 37
2 25 Dimensions model DT12 with high-tip skip (option) 38
2 26 Dimensions model DT12 with front skip (option) 39
2 27 Dimensions for model DT12 with swivel -tip skip (option) 40
2 28 General tightening torques 41
Tightening torques for hydraulic screw connections (dry assembly) 41
Tightening torques for high-resistance threaded fittings 43
3 Maintenance 47
3 1 Fluids and lubricants (up to number FA03048) 47
3 2 Fluids and lubricants (starting from number FA03076) 48
3 3 Maintenance plan DT12 49
3 4 Introduction 51
3 5 Fuel system 52
Specific safety instructions 52
Checking the fuel level 52
Refueling 52
Drain fuel 53
Stationary fuel pumps 54
Diesel fuel specification 54
Cleaning the filter cup/replacing the filter cartridge 55
Bleeding the fuel system 56
3 6 Engine lubrication system 57
Checking the oil level 57
Adding engine oil 58
Drain engine oil 58
Replacing the oil filter cartridge 59
3 7 Air filter 60
Replacing the filter 61
3 8 Hydraulic system 63
Specific safety instructions 63
Checking the hydraulic oil level 64
Adding hydraulic oil 64
Drain hydraulic oil 66
Replacing the hydraulic oil filter cartridge 66
Hydraulics cooling system 67
Specific safety instructions 67
Cleaning the oil/water radiator 68
Checking the coolant level/adding coolant 68
Draining coolant 70
Important information on the use of biodegradable oil 71
Checking hydraulic pressure lines 72
3 9 Tracks 73
Check track tension 73
Tightening the tracks 73
Decreasing track tension 74
3 10 Travel drive 75
Checking the oil level and adding oil 75
Draining oil 75
3 11 Electrical system 76
Specific safety instructions 76
Servicing and maintenance at regular intervals 76
Instructions concerning specific components 77
Alternator 77
Battery 78
Battery master switch 79
3 12 General maintenance 80
Cleaning 80
General instructions for all areas of the vehicle 80
Exterior of the vehicle 81
Engine compartment 81
Threaded fittings and attachments 81
Pivots and hinges 81
3 13 Overview of grease nipples DT12 with skip 82
3 14 Overview of grease zerks DT12 with high-tip skip (option) 83
3 15 Overview of grease nipples DT12 with front skip (option) 84
3 16 Overview of grease nipples DT12 with swivel skip (option) 85
3 17 Test report DT12 87
4 Engine 93
4 1 Engine overview 93
4 2 Valve clearance: checking and adjusting (up to number FA03048) 94
4 3 Valve clearance: checking and adjusting (from number FB03076) 95
4 4 Maximum speed: checking and adjusting (from number FA03048) 96
4 5 Maximum speed: checking and adjusting (from number FB03076) 96
4 6 Fan belts: checking tension and replacement 97
Checking the tension of the fan belt 97
Fan belt damage and wear and tear 98
Fan belt replacement 99
4 7 Engine malfunctions 100
5 Traveling drive 105
5 1 Traveling drive pump DT12 105
5 2 Legend: traveling drive pump DT12 106
5 3 Hydraulic motor 107
5 4 Manipulators 108
5 5 Test instructions 109
Checking travel pressure DT12 109
Checking boost pressure DT12 110
Checking straight-ahead vehicle travel 111
6 Hydraulic system 115
6 1 Gear pump for functions DT12 115
6 2 Hydraulic distributor DT12 with tip skip, front tip skip (optional), self-loading equipment (optional), swivel tip skip (optional ) 116
6 3 Hydraulic distributor DT12 with fold-up skip (option) 117
6 4 Hydraulics distributor DT12 with hydraulic PTO shaft (option) 118
6 5 Preference valve DT12 with hydraulic PTO shaft (option) 119
6 6 Test instructions 120
Check: Service pressure for work hydraulics DT12 with skip, front skip (option), self-loader unit (option), rotary tip skip (option) (up to number FA02119) 120
Checking the operating pressure of the operating hydraulics DT12 with high-tip skip (option) (up to number FA02119) 121
Checking the operating pressure of the hydraulic PTO shaft (option) (up to number FA02119) 122
Check: Service pressure for work hydraulics DT12 with skip, front skip (option), self-loader unit (option), rotary tip skip (option) (from number FA02165) 123
Checking the operating pressure of the operating hydraulics DT12 with high-tip skip (option) (from number FA02165) 124
Checking the operating pressure of the hydraulic PTO shaft (option) (from number FA02165) 125
6 7 Hydraulics diagram DT12 with skip and loader unit (option) 126
6 8 Legend: hydraulics diagram DT12 with skip and loader unit (option) 127
6 9 Hydraulics diagram DT12 with skip, loader unit (option) and hydraulic PTO shaft (option) 128
6 10 Legend: hydraulics diagram DT12 with skip, loader unit (option) and hydraulic PTO shaft (option) 129
6 11 Hydraulics plan DT12 with high-tip skip (optional) and self-loading equipment (option) 130
6 12 Legend: DT12 with high-tip skip (option) and loader unit (option) 131
6 13 Hydraulics plan DT12 with rotary tip skip (optional) 132
6 14 Hydraulics plan DT12 with rotary tip skip (optional) 133
7 Electrical system 137
7 1 Ohm’s law (current, voltage, resistance); power 137
7 2 Measuring equipment, measuring methods 137
7 3 Electrical system (up to number FA03048) 138
7 4 Electrical system (from number FB03076) 138
7 5 Fuses 138
7 6 DT12 diagram 139
7 7 DT12 diagram (legend) 140
7 8 Engine wiring harness DT12 142
7 9 Instrument panel wiring harness DT12 143
7 10 Table of conductors DT12 144

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V