Wacker Neuson DT15 Track Dumper Operator’s Manual – PDF DOWNLOAD

Description

Wacker Neuson DT15 Track Dumper Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DT15 Track Dumper Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 140
Downloadable : Yes
File Type : PDF
Size: 10.6 MB

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DESCRIPTION:

Wacker Neuson DT15 Track Dumper Operator’s Manual – PDF DOWNLOAD

Introduction:
1.1 Important information on this Operator’s Manual:
The Operator’s Manual is located in the corresponding compartment on the right side of
the undercarriage.
This Operator’s Manual contains important information on how to work safely, correctly
and economically with the machine. Therefore, it aims not only at new operators, but it also
serves as a reference for experienced ones. It helps to avoid hazardous situations and
reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
machine will be increased by following the instructions in the Operator’s Manual. This is
why the operator’s manual must always be kept at hand in the machine.
The safety of the operator and other persons heavily depends on how safely the machine
is used. Therefore, carefully read and understand this Operator’s Manual prior to the first
drive. This Operator’s Manual will help to familiarize yourself more easily with the machine,
thereby enabling you to use it more safely and efficiently.
Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be
prepared for possible hazardous situations, as it will be too late for it during operation. As a
rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the vehicle do not only depend on your skill, but also
on maintenance and servicing of the vehicle. This is why regular maintenance and servicing
is absolutely necessary. Extensive maintenance and repair work must always be performed
by a technician with appropriate training. Insist on using original spare parts when
performing maintenance and repair work. This ensures operational safety and readiness of
your machine, and maintains its value.

TABLE OF CONTENTS:

Wacker Neuson DT15 Track Dumper Operator’s Manual – PDF DOWNLOAD

Table of Contents 3
Important information on this Operator’s Manual 1-1 3
Overview of the vehicle DT15 with swivel skip and 3-sided skip (optional) 1-2 3
Machine overview DT15 with with skip for earth-movement (optional) and high tip skip (optional) 1-3 3
Overview of the vehicle DT15 with concrete mixer (optional) 1-4 3
Brief description 1-5 3
Regulations 1-5 3
EC declaration of conformity for vehicles with CE mark on type label 1-6 3
Declaration of conformity for machines without CE mark on the type label 1-7 3
Type labels and component numbers 1-8 3
Signs and symbols 1-9 3
Identification of warnings and dangers 2-1 3
Warranty 2-1 3
Disposal 2-1 3
Designated use and exemption from liability 2-2 3
General conduct and safety instructions 2-3 3
Safety instructions regarding operation 2-5 3
Safety instructions for maintenance 2-8 3
Warning of special hazards 2-10 3
Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985) 3-1 3
Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985) 3-2 3
Control stand overview (high-tip skip) 3-3 3
Control stand overview (concrete mixer) 3-3 3
Instrument panel overview 3-4 3
Preheating start switch overview 3-4 3
Throttle lever overview 3-5 3
Putting into operation 3-7 3
Machine travel on slopes 3-16 4
Control lever overview 3-19 4
Machine operation 3-35 4
Engine trouble 4-1 5
Introduction 5-1 5
Changing work equipment 5-4 5
Fuel system 5-6 5
Engine lubrication system 5-10 5
Engine and hydraulics cooling system 5-13 5
Air filter 5-17 5
Hydraulic system 5-19 5
Tracks 5-26 5
Traveling drive 5-28 5
Electrical system 5-29 5
General maintenance 5-33 5
Fluids and lubricants 5-36 6
Maintenance plan (overview) 5-38 6
Lubrication plan DT15 with swivel skip 5-41 6
Lubrication plan DT15 with 3-sided tip skip (optional) 5-42 6
Lubrication plan DT15 with skip for earth-movement (optional) 5-43 6
Lubrication plan DT15 with high tip skip (optional) 5-44 6
Lubrication plan DT15 with concrete mixer (optional) 5-45 6
Diesel engine 6-1 6
Diesel engine EPA Tier 4 (Opt ) 6-1 6
Hydraulic system 6-2 6
Travel gear 6-2 6
Work hydraulics 6-2 6
Swivel skip 6-2 6
3-way skip (option) 6-3 6
Earth-movement skip (option) 6-3 6
Self-loading equipment (optional) 6-3 6
High-tip skip (option) 6-3 6
Concrete mixer (option) 6-4 6
Noise levels 6-4 6
Vibration 6-4 6
Dimensions model DT15 with swivel skip 6-5 6
Dimensions model DT15 with 3-way skip (option) 6-6 6
Dimensions model DT15 with earth-movement skip (option) 6-7 6
Dimensions model DT15 with high-tip skip (option) 6-8 6
Dimensions model DT15 with concrete mixer (option) 6-9 6
Electrical system 6-10 6
Fuses 6-10 6
1 Introduction 11
1 1 Important information on this Operator’s Manual 11
1 2 Overview of the vehicle DT15 with swivel skip and 3-sided skip (optional) 12
1 3 Machine overview DT15 with with skip for earth-movement (optional) and high tip skip (optional) 13
1 4 Overview of the vehicle DT15 with concrete mixer (optional) 14
1 5 Brief description 15
1 6 Regulations 15
1 7 EC declaration of conformity for vehicles with CE mark on type label 16
1 8 Declaration of conformity for machines without CE mark on the type label 17
1 9 Type labels and component numbers 18
1 10 Signs and symbols 19
2 Safety instructions 25
2 1 Identification of warnings and dangers 25
2 2 Warranty 25
2 3 Disposal 25
2 4 Designated use and exemption from liability 26
2 5 General conduct and safety instructions 27
Organizational measures 27
Selection and qualification of personnel, basic responsibilities 28
2 6 Safety instructions regarding operation 29
Normal operation 29
Applications with lifting gear 31
Trailer 31
Transportation 31
Temperature ranges 31
2 7 Safety instructions for maintenance 32
2 8 Warning of special hazards 34
Electrical energy 34
Gas, dust, steam, smoke 34
Hydraulic system 34
Noise 35
Oil, grease and other chemical substances 35
Battery 35
Tracks 35
3 Operation 37
3 1 Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985) 37
3 2 Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985) 38
3 3 Control stand overview (high-tip skip) 39
3 4 Control stand overview (concrete mixer) 39
3 5 Instrument panel overview 40
3 6 Preheating start switch overview 40
3 7 Throttle lever overview 41
3 8 Putting into operation 43
Safety instructions 43
Putting into operation for the first time 43
Running-in period 43
Check lists 44
Start-up checklist 44
Operation checklist 44
“Parking” checklist 45
Before starting the engine 46
Starting the engine: general 46
Procedure 46
Starting at low temperatures 47
When the engine has started 47
Letting the engine warm up 47
Stopping the diesel engine 48
Jump-starting the engine (supply battery) 49
Special instructions for driving on public roads 49
Starting vehicle travel 50
Drive levers 50
Reversing signal (optional) 51
Hydraulic brake 51
Mechanical brake 51
3 9 Machine travel on slopes 52
Specific safety instructions 52
Machine travel on slopes 53
Driving on slopes 53
Driving on slopes with a high-tip skip 54
3 10 Control lever overview 55
Swivel skip 55
3-way skip (option) 55
Skip for earth-moving (optional) 58
High-tip skip (option) 58
Concrete mixer (option) 59
Actuating the loader unit (optional) 59
Machine shut-down 60
Battery master switch 60
Parking the machine on slopes 61
Seat adjustment 62
Weight adjustment 62
Horizontal adjustment 62
Backrest adjustment 62
Seat belt 63
Engine cover 64
ROPS rollbar 65
Towing the caterpillar skip 66
Load the vehicle with crane 66
Loading and transporting the machine 68
Tying down the machine 69
3 11 Machine operation 71
General safety instructions 71
Working with the loader unit 71
Transporting with a full bucket 71
Loading loose material 72
Ending loading 72
Transporting with a full skip 73
Tilt out the skip 74
Empty the high tip skip (optional) 75
Loading the machine 76
Concrete mixer (option) 77
Loading 77
Ending loading 78
Mixture 78
Exhaust 79
Hydraulic PTO shaft (HPTO) (Opt ) 80
4 Malfunctions 81
4 1 Engine trouble 81
5 Maintenance 83
5 1 Introduction 83
Maintenance prop 84
Maintenance support for high-tip skip (from Series FA02117) 85
5 2 Changing work equipment 86
Removal 86
Assembly 86
Mounting high-tip skip (optional) 86
Mounting concrete mixer (optional) 87
5 3 Fuel system 88
Specific safety instructions 88
Refueling 88
Drain fuel 89
Stationary fuel pumps 89
Diesel fuel specification 89
Cleaning the filter cup/replacing the filter cartridge 90
Bleeding the fuel system 91
5 4 Engine lubrication system 92
Checking the oil level 92
Adding engine oil 93
Drain engine oil 93
Replacing the oil filter cartridge 94
5 5 Engine and hydraulics cooling system 95
Specific safety instructions 95
Cleaning the oil/water radiator 96
Check coolant level / top off coolant 96
Draining coolant 98
5 6 Air filter 99
Replacing the filter 100
5 7 Hydraulic system 101
Specific safety instructions 101
Checking the hydraulic oil level 102
Adding hydraulic oil 103
Drain hydraulic oil 103
Replacing the hydraulic oil filter cartridge 104
Replacing the cartridge of hydraulic oil intake filter 105
Important information on the use of biodegradable oil 106
Checking hydraulic pressure lines 107
5 8 Tracks 108
Checking track tension 108
Increasing track tension 108
Decreasing track tension 109
5 9 Traveling drive 110
Checking the oil level and adding oil 110
Draining oil 110
5 10 Electrical system 111
Specific safety instructions 111
Servicing and maintenance at regular intervals 111
Instructions concerning specific components 112
Alternator 112
Battery 113
Flashing headlight 114
5 11 General maintenance 115
Cleaning 115
General instructions for all areas of the vehicle 115
Exterior of the vehicle 116
Engine compartment 116
Threaded fittings and attachments 116
Pivots and hinges 116
Concrete mixer 117
5 12 Fluids and lubricants 118
5 13 Maintenance plan (overview) 120
5 14 Lubrication plan DT15 with swivel skip 123
5 15 Lubrication plan DT15 with 3-sided tip skip (optional) 124
5 16 Lubrication plan DT15 with skip for earth-movement (optional) 125
5 17 Lubrication plan DT15 with high tip skip (optional) 126
5 18 Lubrication plan DT15 with concrete mixer (optional) 127
6 Technical data 129
6 1 Diesel engine 129
6 2 Diesel engine EPA Tier 4 (Opt ) 129
6 3 Hydraulic system 130
6 4 Travel gear 130
6 5 Work hydraulics 130
6 6 Swivel skip 130
6 7 3-way skip (option) 131
6 8 Earth-movement skip (option) 131
6 9 Self-loading equipment (optional) 131
6 10 High-tip skip (option) 131
6 11 Concrete mixer (option) 132
6 12 Noise levels 132
6 13 Vibration 132
6 14 Dimensions model DT15 with swivel skip 133
6 15 Dimensions model DT15 with 3-way skip (option) 134
6 16 Dimensions model DT15 with earth-movement skip (option) 135
6 17 Dimensions model DT15 with high-tip skip (option) 136
6 18 Dimensions model DT15 with concrete mixer (option) 137
6 19 Electrical system 138
6 20 Fuses 138

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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