Wacker Neuson DW60 DW90 DW100 Dumper Operator’s Manual – PDF DOWNLOAD

Description

Wacker Neuson DW60 DW90 DW100 Dumper Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson DW60 DW90 DW100 Dumper Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 234
Downloadable : Yes
File Type : PDF
Size: 10 MB

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

DESCRIPTION:

Wacker Neuson DW60 DW90 DW100 Dumper Operator’s Manual – PDF DOWNLOAD

Machine models D18-01/D18-02/D18-03
Edition 1.2
Document order no. 1000330466
Language en
Starting from serial number DW60: WNCD1801CPAL00161
DW90: WNCD1802EPAL00161
DW100: WNCD1803JPAL00161

Foreword:
1.1 Operator’s manual:
Information on this Operator’s Manual:

The Operator’s Manual is stored in the document box under the seat. This operator’s manual contains important information on how to work safely, correctly and economically with the vehicle. Therefore, it aims not only at new personnel, but it also serves as a reference for experienced personnel.

• This is why the Operator’s Manual must be kept at hand in the vehicle. The operator must carefully read and understand the Operator’s Manual before starting up, servicing or repairing the vehicle.
• This Operator’s Manual will help to familiarize yourself more easily with the vehicle, thereby enabling you to use it more safely and efficiently. This Operator’s Manual does not include special superstructures. Please contact your dealer if you require more information on the vehicle or the Operator’s Manual.

TABLE OF CONTENTS:

Wacker Neuson DW60 DW90 DW100 Dumper Operator’s Manual – PDF DOWNLOAD

1 Foreword 11
1 1 Operator’s manual 11
Information on this Operator’s Manual 11
Explanation of symbols and abbreviations 12
Abbreviations (in alphabetic order) 13
Glossary 14
Target-group definition 15
Operator qualification and requirements for safe operation 15
1 2 Warranty and liability 17
Exemption from warranty and liability 17
2 Safety 19
2 1 Safety symbols and signal words 19
Explanation 19
2 2 Qualification of operating personnel 20
Owner’s duties 20
Required knowledge of operator 20
Preparatory measures for the operator 21
2 3 Conduct 21
Prerequisites for operation 21
2 4 Operating 22
Preparatory measures 22
Job site 23
Danger zone 23
Carrying passengers 24
Mechanical integrity 24
Starting the engine of the machine 24
Machine operation 24
Machine travel on public roads/sites 25
Stopping the engine of the machine 25
Stopping and securing the vehicle 25
2 5 Lifting gear applications 26
Requirements 26
Fastening, guiding and removing loads 26
Lifting gear applications 27
2 6 Trailer operation 27
Trailer operation 27
2 7 Attachment operation 28
Attachments 28
Operation 28
Removing and fitting attachments 29
2 8 Towing, loading and transporting 29
Towing 29
Crane-lifting 30
Transportation 31
2 9 Maintenance 31
Maintenance 31
Personal safety measures 32
Preparatory measures 32
Measures for performing maintenance 33
Modifications and spare parts 33
Protective structures 33
2 10 Measures for avoiding risks 34
Tires 34
Tracks 34
Hydraulic and compressed-air system 34
Electrical system 34
Battery 35
Safety instructions regarding internal combustion engines 36
Bleeding the fuel system and refueling 37
Handling oil, grease and other substances 37
Fire hazard 37
Working near electric supply lines 38
Working near non-electric supply lines 39
Behavior during thunderstorm 39
Noise 39
Cleaning 39
3 Introduction 41
3 1 Machine overview 41
3 2 Brief description of machine 43
Overview of models and trade names 43
3 3 Information and regulations on use 43
Designated use 43
3 4 Labels 44
Type labels 44
Warning labels 47
Labels 51
ANSI label (option) 55
4 Putting into operation 61
4 1 Cabin/control stand 61
Unlocking and locking the door (option) 62
Opening the door 62
Closing the door 63
Opening the door to a gap 63
Emergency exit 63
Seat adjustment 64
Functional check of operator presence switch (option) 64
Operator seat 65
Retracting seat belt 66
Adjusting the mirrors (option) 68
Camera (version 1) 69
Camera (version 2) 71
Fire extinguisher 72
Protective structures 73
FOPS level II cabin (option) 74
Rollbar 75
Sun visor (option) 76
Sunshield (option) 76
Skip grid (option) 78
Document box 79
12 V connection 79
4 2 Overview of control elements 79
Control stand 80
Cabin (option) 82
Control elements and switches 84
4 3 Indicator lights and warning lights (overview) 86
Display element 86
Meaning of displays and symbols 88
4 4 Preparatory work 91
Important information before putting the vehicle into operation 91
Requirements and information for the operating personnel 92
Check lists 93
Putting into operation for the first time and running-in period 95
Equipment for Austrian road traffic regulations StVZO (option) 95
Vehicle travel on public roads 96
4 5 Starting and stopping the engine 96
Preparations for starting the engine 96
Ignition 97
Starting the engine 97
Starting the engine at low ambient temperatures 98
Starting aid 99
Low-load operation 102
Stopping the engine 102
Battery circuit breaker 103
5 Operation 105
Instrument panel cover 105
Tarp (option) 105
5 1 Steering system 106
Emergency steering features 106
5 2 Accelerator actuation 107
Accelerator pedal 107
Speed changeover 107
5 3 Brake 108
Service brake 108
Parking brake 108
Brake test 109
Multifunctional display 111
Menu structure of display setting 111
5 4 Machine travel 114
Road-travel mode 115
Starting vehicle travel and stopping 116
Operating temperature range 116
Vehicle travel on slopes 117
Parking the machine 120
5 5 Differential lock 120
5 6 Lighting/signaling system 121
Working lights (option) 121
Road travel lights (option) 122
Interior light (option) 122
Horn 123
Rotating beacon (option) 123
Turn indicators (option) 124
Hazard warning system (option) 124
Reversing signal (option) 125
5 7 Wiper/wash system (option) 125
5 8 Heating, ventilation and air conditioning system 126
Heating/ventilation (option) 126
Air conditioning (option) 126
5 9 Operating hydraulics 127
Skip operation 127
Front skip operation 128
Swivel skip operation 128
5 10 Attachments 129
5 11 Work operation 129
Danger zone 129
Loading 131
Transporting with a full skip 131
General information regarding work operation 132
5 12 Emergency lowering 134
5 13 Options 134
Operator presence switch 134
Immobilizer (option) 135
Maneuvering operation (option) 136
5 14 Putting out of operation/back into operation 137
Putting out of operation temporarily 137
Putting back into operation 138
5 15 Permanently putting out of operation 139
Disposal 139
6 Transportation 141
6 1 Towing the vehicle 141
Disabling the pressure limiting valves 143
Disabling the hydraulic parking brake 144
Towing the machine on public roads 144
6 2 Loading the vehicle 145
Tie-down points 145
Center-pivot prop 146
Crane-lifting 147
6 3 Transporting the vehicle 149
7 Maintenance 151
7 1 Information on maintenance 151
Responsibilities and prerequisites 151
Important safety instructions on maintenance 151
7 2 Maintenance overview 152
Maintenance label 152
Maintenance plan 155
Preparing lubrication 158
Lubrication plan 159
7 3 Fluids and lubricants 160
Engine oil types 161
Hydraulic oil types 161
Important information regarding operation with biodegradable hydraulic oil 162
7 4 Maintenance accesses 163
Maintenance flaps 164
Fan grid 164
Fuse box 165
Battery case 165
7 5 Cleaning and maintenance 166
Inside the cabin 167
On the outside of the vehicle 167
Engine compartment 168
Seat belt 168
Cleaning in a saline environment 168
Loose threaded fittings and attachments 168
7 6 Lubrication work 169
7 7 Fuel system 169
Important information regarding the fuel system 169
Diesel fuel specification 169
Refueling 170
Bleeding the fuel system 172
Water separator 173
Empty the water separator 174
7 8 Engine lubrication system 175
Important information regarding the engine lubrication system 175
Checking the engine oil level 176
Adding engine oil 177
7 9 Cooling system 178
Important information regarding the cooling system 178
Checking the coolant level 179
Adding coolant 179
Cleaning the radiator 180
7 10 Air filter 182
Checking the air intake 182
7 11 V-belt 183
7 12 Hydraulic system 183
Important information on the hydraulic system 183
Release the pressure in the hydraulic system 184
Checking the hydraulic oil level 184
Adding hydraulic oil 185
Checking the hydraulic system and hoses 186
7 13 Electrical system 187
Important information regarding the electrical system 187
Fuses and relays 188
Battery state of charge 188
Charging the battery 188
Replacing the battery 188
7 14 Heating, ventilation and air conditioning system 189
Checking/changing the cabin air filter 189
7 15 Washer system 189
Checking the fluid level and adding fluid 189
7 16 Axles 189
7 17 Braking system 189
Checking the brake-fluid level 189
7 18 Tires 190
Inspection work 190
Wheel change 191
7 19 Maintenance of attachments 191
7 20 Maintenance of options 191
7 21 Exhaust gas treatment 192
Measures for increasing intervals between regeneration 194
Types of regeneration 194
Indicator lights and symbols 195
Indication of the load condition 196
Control elements 197
Automatic regeneration mode 198
Standstill regeneration 199
Loading position 5 – parking the vehicle 200
7 22 Machine preservation 200
8 Malfunctions 201
8 1 Engine warning lights 201
8 2 Engine and engine oil indicator lights 202
8 3 Malfunctions (display element/multifunctional display) 202
8 4 General malfunctions 204
Engine error messages 206
9 Technical data 209
9 1 Model designations and trade names 209
9 2 Engine 209
9 3 Traveling drive/axles 210
9 4 Brakes 211
9 5 Tires 212
9 6 Steering 212
9 7 Operating hydraulics 212
Maximum speed 213
9 8 Electrical system 213
Fuse box 214
Bulbs 216
9 9 Tightening torques 217
General tightening torques 217
9 10 Coolant 218
Compound table 218
9 11 Noise emissions 218
9 12 Vibration 219
9 13 Weight 222
Machine weights 222
Ground clearance 222
9 14 Payload 223
Maneuvering coupling (optional) 223
9 15 Dimensions 224
Front skip (overview) 224
Swivel skip with rollbar (overview) 226
Swivel skip with cabin (overview) 228

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V