Wacker Neuson ET35 / EZ36 Track excavator Service manual – PDF DOWNLOAD

Description

Wacker Neuson ET35 / EZ36 Track excavator Service manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Wacker Neuson ET35 / EZ36 Track excavator Service manual – PDF DOWNLOAD

1 General
1.1 Service manual

• This service manual contains important information concerning the maintenance of the vehicle. It helps to avoid hazardous situations and reduce repair costs and downtimes.
• It aims not only at new personnel, but it also serves as a reference for experienced personnel. Read and understand the service manual before commissioning, servicing or repairing the vehicle.
• Your Wacker Neuson Linz GmbH technical support will be happy to answer any further questions regarding the machine or the service manual.

TABLE OF CONTENTS:

Wacker Neuson ET35 / EZ36 Track excavator Service manual – PDF DOWNLOAD

1 General
11 Service manual 1-1
12 Warranty and liability 1-2
13 Warning notices 1-6
14 Labels 1-8
15 Machine overview 1-12
16 Overview of the engine compartment Tier III 1-13
17 Overview of the engine compartment Tier IV 1-14
18 Valve compartment overview 1-15
19 Overview of the tank room 1-16
110 Battery master switch 1-17
111 Towing 1-18
112 Crane-lifting 1-18
113 Towing the vehicle 1-19
114 Loading the vehicle 1-20
115 Transporting the vehicle 1-26
2 Technical data
21 Engine Yanmar 2-1
22 Traveling drive 2-2
23 Tracks 2-2
24 Work hydraulics 2-3
25 Maximum speed 2-3
26 Traction force 2-4
27 Cylinder speeds 2-5
28 Electrical system 2-5
29 Powertilt (option) 2-9
210 Auxiliary hydraulics performance measurement 2-9
211 Payload/stability 2-9
212 Tightening torques 2-10
213 Hose identification code 2-16
214 Coolant 2-17
215 Weights 2-17
216 Excavator forces 2-19
217 Dimensions 2-20
218 Kinematics 2-24
219 Wear limits 2-26
220 Overload setting (Tier IV) 2-28
Table of Contents
1-2 SHB ET35_EZ36 en – Edition 10 * SHB_ET35_EZ36en1_0IVZfm
Table of Contents
3 Maintenance
31 Information on maintenance 3-1
32 Special tools 3-2
33 Fluids and lubricants 3-3
34 Important information regarding operation with biodegradable hydraulic oil 3-5
35 Maintenance plan 3-9
36 Parking the machine 3-15
37 Maintenance accesses 3-16
38 Cabin 3-25
39 General engine information 3-27
310 Fuel system 3-29
311 Engine lubrication system 3-37
312 Cooling system 3-42
313 Air filter 3-51
314 Washer system 3-55
315 V-belt 3-56
316 Exhaust gas cleaning system 3-61
317 Hydraulic system 3-62
318 Checking the hydraulic system pressure 3-70
319 Test report 3-77
320 Traveling drive 3-79
321 Tracks 3-80
322 Measuring live ring tolerance 3-84
323 Maintenance of attachments 3-85
324 Lubrication work 3-86
325 Electrical system 3-94
326 Cleaning and maintenance 3-98
327 Resetting the maintenance meter 3-101
4 Engine
41 Yanmar 3TNV88-BPWN (Tier III) 4-1
42 Yanmar 3TNV88F-EPWN (Tier IV) 4-3
43 Fuel system 4-5
5 Hydraulic system
51 Overview of components 5-2
52 Hydraulic oil tank L042 5-4
53 Work pump T003 and control oil unit C006 5-7
54 Main control block C001 5-11
55 Drive counterbalancing system 5-14
56 Drive (T011, T012) 5-15
57 8-channel swivel joint (L017) 5-17
58 10-channel swivel joint for option VDS (L017) 5-18
59 Swivel unit (T015) 5-19
510 Pilot valves 5-21
511 Hose burst valve 1(L062), load-retaining valve 1 (L001) option 5-25
512 Hose burst valve 2 (L063) 5-26
513 Tank return for hammer operation (L056) 5-27
514 Reverse travel manifold block (L046) 5-28
515 Distributor unit 1 (L048) 5-29
516 Changeover valve SAE / ISO control option (L039) 5-30
517 Changeover valve VDS (C032) – Option 5-31
518 HSWS valve (C017) – option 5-32
519 Floating position valve (C045) – option 5-34
520 Auxiliary hydraulics performance measurement 5-35
521 Test specifications for measuring cylinder speeds 5-39
Table of Contents
SHB ET35_EZ36 en – Edition 10 * SHB_ET35_EZ36en1_0IVZfm 1-3
Table of Contents
6 Electrical system
61 Ohmic law (current, voltage, resistance); power 6-1
62 Measuring equipment, measuring methods 6-1
63 Cable color coding 6-2
64 Relays 6-2
65 Electrical system 6-3
66 Control equipment 6-4
67 Sensors 6-6
68 CAN-Bus 6-11
7 Local position of the wiring harnesses
71 General information about the wiring harnesses 7-2
72 Main wiring harness Tier III 7-4
73 Main wiring harness Tier IV 7-6
74 Wiring harness for cab switch 7-8
75 Wiring harness for cab headlight 7-9
76 Cabin roof wiring harness 7-10
77 Wiring harness for canopy switch 7-11
78 Canopy headlight wiring harness (option) 7-12
79 Additional wiring harness VDS-HSWS (Tier III) 7-13
710 Negative battery cable 7-14
711 Cable for foot-operated tip switch of hydraulic quickhitch 7-15
712 Positive battery cable (1050 mm) 7-16
713 Positive cable (700 mm) 7-17
714 Cable for safe load indicator (Tier III) 7-18
715 Cable for overload pressure sensor (Tier IV) 7-19
716 Wiring harness for proportional controls (Tier III) 7-20
717 Cable for dozer blade lever (Tier IV) 7-21
718 Intermediate cable for joystick (Tier IV) 7-22
719 Cable display (Tier IV) 7-23
720 Boom headlight cable 7-24
721 Cable for external start terminal 7-25
81 Legend for wiring harness for cab switch 8-2
82 Wiring harness for cab switch 8-3
83 Wiring harness for cab headlight 8-4
84 Wiring harness for cab headlight roof 8-5
85 Legend for wiring harness for canopy switch 8-6
86 Wiring harness for canopy switch 8-7
87 Canopy headlight wiring harness 8-8
88 Connection list for additional wiring harness VDS-HSWS (Tier III) 8-9
89 Additional wiring harness VDS-HSWS (Tier III) 8-11
810 Cable for HSWS foot-operated button 8-12
811 Connection list for safe load indicator wiring harness (Tier III) 8-13
812 Safe load indicator wiring harness (Tier III) 8-14
813 Connection list for cable for overload pressure sensor (Tier IV) 8-15
814 Cable for overload pressure sensor (Tier IV) 8-16
815 Cable for proportional controls (Tier III) 8-17
816 Connection list for cable for dozer blade lever (Tier IV) 8-18
817 Cable for dozer blade lever (Tier IV) 8-19
818 Connection list for cable for display (Tier IV) 8-20
819 Cable display (Tier IV) 8-21
820 Connection list for cable for boom headlight 8-22
821 Boom headlight cable 8-23
822 Connection list for intermediate cable for joystick (Tier IV) 8-24
823 Intermediate cable for joystick (Tier IV) 8-25
824 Legend for main wiring harness Tier III 8-27
825 Main wiring harness Tier III 8-30
826 Legend for main wiring harness Tier IV 8-31
827 Main wiring harness Tier IV 8-35
9 Diagrams
91 Hydraulics diagram legend ET35/EZ36 9-2
92 Hydraulics diagram ET35/EZ36 9-4
93 Hydraulics diagram – options ET35/EZ36 9-5
94 Circuit diagrams ET35/EZ36 9-7
10 Air conditioning
101 Specific safety instructions 10-1
102 Overview 10-2
103 Air conditioning components 10-2
104 Filling up the air conditioning system 10-3
105 Malfunctions 10-4
11 Telematic
111 Connections 11-1
112 Functional check/LED 11-2
12 Diagnosis code list
121 Diagnosis code list (SPN) 12-1

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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