Wacker Neuson ET35 EZ36 Track excavator Service manual – PDF

Description

Wacker Neuson ET35 EZ36 Track excavator Service manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Wacker Neuson ET35 EZ36 Track excavator Service manual – PDF DOWNLOAD

1 General
1.1 Service manual

This service manual contains important information concerning the maintenance of the vehicle. It helps to avoid hazardous situations and reduce repair costs and downtimes. It aims not only at new personnel, but it also serves as a reference for experienced personnel. Read and understand the service manual before commissioning, servicing or repairing the vehicle. Your Wacker Neuson Linz GmbH technical support will be happy to answer any further questions regarding the machine or the service manual.

1.2 Warranty and liability
Warranty

Warranty claims can only be made if
• the warranty conditions are observed. They are included in the General Conditions of Sales and Delivery for
new vehicles and spare parts sold by the dealers of Wacker Neuson Linz GmbH.
• all instructions in this service manual are observed.
• the maintenance work, the handover inspection and the entries in the service manual are carried out

TABLE OF CONTENTS:

Wacker Neuson ET35 EZ36 Track excavator Service manual – PDF DOWNLOAD

1 General
11 Service manual 1-1
12 Warranty and liability 1-2
13 Warning notices 1-6
14 Labels 1-8
15 Machine overview 1-12
16 Overview of the engine compartment Tier III 1-13
17 Overview of the engine compartment Tier IV 1-14
18 Valve compartment overview 1-15
19 Overview of the tank room 1-16
110 Battery master switch 1-17
111 Towing 1-18
112 Crane-lifting 1-18
113 Towing the vehicle 1-19
114 Loading the vehicle 1-20
115 Transporting the vehicle 1-26
2 Technical data
21 Engine Yanmar 2-1
22 Traveling drive 2-2
23 Tracks 2-2
24 Work hydraulics 2-3
25 Maximum speed 2-3
26 Traction force 2-4
27 Cylinder speeds 2-5
28 Electrical system 2-5
29 Powertilt (option) 2-9
210 Auxiliary hydraulics performance measurement 2-9
211 Payload/stability 2-9
212 Tightening torques 2-10
213 Hose identification code 2-16
214 Coolant 2-17
215 Weights 2-17
216 Excavator forces 2-19
217 Dimensions 2-20
218 Kinematics 2-24
219 Wear limits 2-26
220 Overload setting (Tier IV) 2-28
Table of Contents
1-2 SHB ET35_EZ36 en – Edition 10 * SHB_ET35_EZ36en1_0IVZfm
Table of Contents
3 Maintenance
31 Information on maintenance 3-1
32 Special tools 3-2
33 Fluids and lubricants 3-3
34 Important information regarding operation with biodegradable hydraulic oil 3-5
35 Maintenance plan 3-9
36 Parking the machine 3-15
37 Maintenance accesses 3-16
38 Cabin 3-25
39 General engine information 3-27
310 Fuel system 3-29
311 Engine lubrication system 3-37
312 Cooling system 3-42
313 Air filter 3-51
314 Washer system 3-55
315 V-belt 3-56
316 Exhaust gas cleaning system 3-61
317 Hydraulic system 3-62
318 Checking the hydraulic system pressure 3-70
319 Test report 3-77
320 Traveling drive 3-79
321 Tracks 3-80
322 Measuring live ring tolerance 3-84
323 Maintenance of attachments 3-85
324 Lubrication work 3-86
325 Electrical system 3-94
326 Cleaning and maintenance 3-98
327 Resetting the maintenance meter 3-101
4 Engine
41 Yanmar 3TNV88-BPWN (Tier III) 4-1
42 Yanmar 3TNV88F-EPWN (Tier IV) 4-3
43 Fuel system 4-5
5 Hydraulic system
51 Overview of components 5-2
52 Hydraulic oil tank L042 5-4
53 Work pump T003 and control oil unit C006 5-7
54 Main control block C001 5-11
55 Drive counterbalancing system 5-14
56 Drive (T011, T012) 5-15
57 8-channel swivel joint (L017) 5-17
58 10-channel swivel joint for option VDS (L017) 5-18
59 Swivel unit (T015) 5-19
510 Pilot valves 5-21
511 Hose burst valve 1(L062), load-retaining valve 1 (L001) option 5-25
512 Hose burst valve 2 (L063) 5-26
513 Tank return for hammer operation (L056) 5-27
514 Reverse travel manifold block (L046) 5-28
515 Distributor unit 1 (L048) 5-29
516 Changeover valve SAE / ISO control option (L039) 5-30
517 Changeover valve VDS (C032) – Option 5-31
518 HSWS valve (C017) – option 5-32
519 Floating position valve (C045) – option 5-34
520 Auxiliary hydraulics performance measurement 5-35
521 Test specifications for measuring cylinder speeds 5-39
Table of Contents
SHB ET35_EZ36 en – Edition 10 * SHB_ET35_EZ36en1_0IVZfm 1-3
Table of Contents
6 Electrical system
61 Ohmic law (current, voltage, resistance); power 6-1
62 Measuring equipment, measuring methods 6-1
63 Cable color coding 6-2
64 Relays 6-2
65 Electrical system 6-3
66 Control equipment 6-4
67 Sensors 6-6
68 CAN-Bus 6-11
7 Local position of the wiring harnesses
71 General information about the wiring harnesses 7-2
72 Main wiring harness Tier III 7-4
73 Main wiring harness Tier IV 7-6
74 Wiring harness for cab switch 7-8
75 Wiring harness for cab headlight 7-9
76 Cabin roof wiring harness 7-10
77 Wiring harness for canopy switch 7-11
78 Canopy headlight wiring harness (option) 7-12
79 Additional wiring harness VDS-HSWS (Tier III) 7-13
710 Negative battery cable 7-14
711 Cable for foot-operated tip switch of hydraulic quickhitch 7-15
712 Positive battery cable (1050 mm) 7-16
713 Positive cable (700 mm) 7-17
714 Cable for safe load indicator (Tier III) 7-18
715 Cable for overload pressure sensor (Tier IV) 7-19
716 Wiring harness for proportional controls (Tier III) 7-20
717 Cable for dozer blade lever (Tier IV) 7-21
718 Intermediate cable for joystick (Tier IV) 7-22
719 Cable display (Tier IV) 7-23
720 Boom headlight cable 7-24
721 Cable for external start terminal 7-25
Table of Contents
1-4 SHB ET35_EZ36 en – Edition 10 * SHB_ET35_EZ36en1_0IVZfm
Table of Contents
8 Wiring harnesses
81 Legend for wiring harness for cab switch 8-2
82 Wiring harness for cab switch 8-3
83 Wiring harness for cab headlight 8-4
84 Wiring harness for cab headlight roof 8-5
85 Legend for wiring harness for canopy switch 8-6
86 Wiring harness for canopy switch 8-7
87 Canopy headlight wiring harness 8-8
88 Connection list for additional wiring harness VDS-HSWS (Tier III) 8-9
89 Additional wiring harness VDS-HSWS (Tier III) 8-11
810 Cable for HSWS foot-operated button 8-12
811 Connection list for safe load indicator wiring harness (Tier III) 8-13
812 Safe load indicator wiring harness (Tier III) 8-14
813 Connection list for cable for overload pressure sensor (Tier IV) 8-15
814 Cable for overload pressure sensor (Tier IV) 8-16
815 Cable for proportional controls (Tier III) 8-17
816 Connection list for cable for dozer blade lever (Tier IV) 8-18
817 Cable for dozer blade lever (Tier IV) 8-19
818 Connection list for cable for display (Tier IV) 8-20
819 Cable display (Tier IV) 8-21
820 Connection list for cable for boom headlight 8-22
821 Boom headlight cable 8-23
822 Connection list for intermediate cable for joystick (Tier IV) 8-24
823 Intermediate cable for joystick (Tier IV) 8-25
824 Legend for main wiring harness Tier III 8-27
825 Main wiring harness Tier III 8-30
826 Legend for main wiring harness Tier IV 8-31
827 Main wiring harness Tier IV 8-35
9 Diagrams
91 Hydraulics diagram legend ET35/EZ36 9-2
92 Hydraulics diagram ET35/EZ36 9-4
93 Hydraulics diagram – options ET35/EZ36 9-5
94 Circuit diagrams ET35/EZ36 9-7
10 Air conditioning
101 Specific safety instructions 10-1
102 Overview 10-2
103 Air conditioning components 10-2
104 Filling up the air conditioning system 10-3
105 Malfunctions 10-4
11 Telematic
111 Connections 11-1
112 Functional check/LED 11-2
12 Diagnosis code list
121 Diagnosis code list (SPN) 12-1

Contact us: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M