Wacker Neuson RD 40 RD 45 Tandem roller Combination roller Instruction Manual – PDF DOWNLOAD

Description

Wacker Neuson RD 40 RD 45 Tandem roller Combination roller Instruction Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson RD 40 RD 45 Tandem roller Combination roller Instruction Manual – PDF DOWNLOAD

Language : English
Pages : 196
Downloadable : Yes
File Type : PDF
Size: 30.8 MB

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

DESCRIPTION:

Wacker Neuson RD 40 RD 45 Tandem roller Combination roller Instruction Manual – PDF DOWNLOAD

Roller type RD 40 / RD 45
Issue 02
Document order number 5100010714
Language en
As from serial number: WNCR0701CHAA00160

FOREWORD:

• This instruction manual contains information and procedures for the
  safe operation and maintenance of your Wacker Neuson machine. In
  the interest of your own safety and to prevent accidents, you should
  carefully read through the safety information, familiarize yourself with it
  and observe it at all times.
• This instruction manual is not a manual for extensive maintenance and
  repair work. Such work should be carried out by Wacker Neuson service
  or authorized specialists.
• The safety of the operator was one of the most important aspects taken
  into consideration when this machine was designed. Nevertheless,
  improper use or incorrect maintenance can pose a risk. Please operate
  and maintain your Wacker Neuson machine in accordance with the
  instructions in this instruction manual. Your reward will be troublefree
  operation and a high degree of availability.
• Defective machine parts must be replaced immediately!
  Please contact your Wacker Neuson representative if you have any
  questions concerning operation or maintenance.
  All rights reserved, especially reproduction and distribution rights.
  Copyright 2015 Wacker Neuson Produktion GmbH & Co. KG
• No part of this publication may be reproduced in any form or by any
  means, electronic or mechanical, including photocopying, without the
  expressed written permission of Wacker Neuson.
  Any type of reproduction, distribution or storage on data media of
  any type and form not authorized by Wacker Neuson represents an
  infringement of copyright and will be prosecuted.
• We expressly reserve the right to make technical modifications – even
  without special notice – which aim at further improving our machines or
  their safety standards.

TABLE OF CONTENTS:

Wacker Neuson RD 40 RD 45 Tandem roller Combination roller Instruction Manual – PDF DOWNLOAD

1 Foreword 11
1 00 Introduction 12
1 00 01 Preface to the instruction manual 12
1 00 02 Product information 12
1 00 03 Warranty 12
1 00 04 Modifications / reservations 13
1 00 05 Packaging and storage 13
1 00 06 Signs and symbols 13
1 00 07 Signal words 14
1 01 Documentation 15
1 02 Use 16
1 02 01 Intended Use 16
1 02 02 Abnormal use 17
1 02 03 Residual risks 17
1 02 04 Climatic conditions 18
1 03 Environmental protection 19
1 04 Disposal 19
1 05 Type plate 20
1 06 Noise and vibration requirements 23
1 07 Personnel 24
1 07 01 Qualification and duties 24
1 08 General safety instructions 26
1 09 Danger zone 27
1 10 Loading and transporting 28
1 11 Stickers on the machine 33
1 11 01 Warning labels 33
1 11 02 Information sign 35
2 Description 39
2 00 Technical characteristics of the machine 39
Table of Contents
BA RD 40_RD 45 en 02 5
2 01 General view of machine 40
2 01 01 Chassis / safety devices 40
2 01 02 Control stand 41
2 01 03 Drive unit / diesel engine 41
2 01 04 Hydraulic oil supply 43
2 01 05 Electrical equipment 44
2 01 06 Drive 45
2 01 07 Steering system 46
2 01 08 Water system 47
2 01 09 Vibration / Oscillation 47
2 02 General view of instruments and operating elements 48
2 02 01 Control stand 48
2 02 02 Drive unit / diesel engine 53
2 02 03 Transmission 53
3 Operation 55
3 00 Instruments and operating elements 55
3 00 01 Indicators, displays 55
3 00 02 Pilot lights 56
3 00 03 Switch 59
3 00 04 Sockets, lights 66
3 00 05 Operating levers, adjustment handles 66
3 01 Prior to machine start 70
3 02 Engine start 72
3 03 Driving 74
3 04 Driving with vibration / oscillation 77
3 05 Stopping, switching off engine, leaving machine 79
3 06 Operation monitoring 81
3 06 01 Filling levels 81
3 06 02 Pilot lights 81
3 07 Water sprinkling 82
3 08 Additive sprinkling 84
Table of Contents
6 BA RD 40_RD 45 en 02
3 09 Scraper 85
3 09 01 Rigid roller drum scraper 85
3 09 02 Roller drum scraper, top 86
3 09 03 Roller drum scraper, down 86
3 09 04 Scrapper tyres 86
3 10 Track offset 88
3 11 Start with jump leads 89
3 12 Towing 90
3 13 Driving on public roads 93
3 13 01 The following is applicable in Germany (StVZO – German Road Traffic Licensing
Regulations) 93
3 13 02 Applicable in the User’s Country 93
4 Maintenance 94
4 00 General maintenance instructions 94
4 00 01 Operation monitoring 94
4 00 02 Maintenance overview 95
4 00 03 Running-in regulations 96
4 00 04 Important information about maintenance work 97
4 00 05 Safety strut 99
4 00 06 Welding work on the machine 100
4 01 Chassis / safety features 101
4 01 01 General 101
4 01 02 Checking the function of the parking brake 101
4 01 03 Checking EMERGENCY STOP function 102
4 02 Drive unit – diesel engine 103
4 02 01 General 103
4 02 02 Maintenance points at the Diesel engine when changing oil 104
4 02 03 Replacing filter cartridge for the fuel filter 105
4 02 04 Replacing the preliminary fuel filter 105
4 02 05 Changing filter cartridge for the fuel prefilter 107
4 02 06 Checking and cleaning dust discharge valve 108
4 02 07 Checking and replacing the air filter 109
4 02 08 Changing safety cartridge 110
4 02 09 Checking radiator 111
4 02 10 Checking coolant level 111
4 02 11 Changing coolant 112
Table of Contents
BA RD 40_RD 45 en 02 7
4 03 Hydraulic oil supply 114
4 03 01 General 114
4 03 02 Checking hydraulic oil level 114
4 03 03 Changing hydraulic oil and ventilation filter 115
4 03 04 Replacing filter insert of pressure filter for hydraulic system 116
4 04 Drive 118
4 04 01 Checking drive lever 118
4 04 02 Checking the roller drum scraper 118
4 04 03 Checking scraper tyre 119
4 04 04 Lubricating scraper stop lever 120
4 04 05 Checking wheel nuts / wheel bolts for tightness 121
4 04 06 Checking air pressure in the tyres 121
4 04 07 Wheel change 122
4 05 Steering system 123
4 05 01 General 123
4 05 02 Lubricating pivoted bearing 123
4 05 03 Lubricating steering cylinder bolt 124
4 06 Sprinkling 125
4 06 01 General 125
4 06 02 Cleaning water sprinkling unit 125
4 06 03 Cleaning filter for water sprinkling 126
4 06 04 Cleaning sprinkler nozzles 126
4 07 Vibration / oscillation 127
4 07 01 Checking damping elements 127
4 07 02 Changing the toothed belt for the oscillation drive 127
5 Tables 128
5 00 Technical data 128
5 00 01 Engine oil 128
5 00 02 Hydraulic oil 129
5 00 03 Use of biologic hydraulic oil 129
5 00 04 Coolant conditioning 130
5 00 05 Fuel 130
5 00 06 Overview of lubricant details 131
5 00 07 Starting torques 131
Table of Contents
8 BA RD 40_RD 45 en 02
5 01 Technical data 133
5 01 01 RD 40-130 133
5 01 02 RD 40-130 O 135
5 01 03 137
5 01 04 RD 45-140 139
5 01 05 RD 45-140 O 141
5 01 06 RD 45-140 C 143
5 02 Dimension sheet 145
5 02 01 RD 40-130 , RD 40-130 O 145
5 02 02 RD 40-130 C 145
5 02 03 RD 45-140 , RD 45-140 O 146
5 02 04 RD 45-140 C 146
5 03 Fuses 147
5 04 Diagnostic code 148
6 Assembly Instructions and Auxiliary Devices 149
6 00 ROPS roll-over bar 149
6 01 ROPS cabin 151
6 01 01 Operator’s cabin overview 151
6 01 02 General view of instruments and operating elements 152
6 01 03 Switch 153
6 01 04 Sockets, lights 155
6 01 05 Operating levers, adjustment handles 155
6 01 06 Heating system / Ventilation 155
6 01 07 Maintenance 156
6 01 08 Technical data 158
6 01 09 Dimension sheet 159
6 01 10 Fuses 160
6 02 Comfort seat 162
6 02 01 Overview 162
6 02 02 General view of instruments and operating elements 163
6 02 03 Switch 164
6 02 04 Operating levers, adjustment handles 164
6 02 05 Operation 167
6 02 06 Maintenance 168
6 03 Trailer coupling 169
Table of Contents
BA RD 40_RD 45 en 02 9
6 04 Socket, 7 pole for the trailer 170
6 04 01 Overview 170
6 04 02 Fuses and relays 171
6 05 Precision chip spreader 174
6 05 01 Overview of chip spreader 175
6 05 02 General view of instruments and operating elements 176
6 05 03 Operating levers, adjustment handles 177
6 05 04 Operation 178
6 05 05 Assembly 182
6 05 06 Maintenance 182
6 05 07 Technical data UKS 100 183
6 05 08 Dimension sheet UKS 100 184
6 06 Edge Pressing and Cutting Device (KAG) 185
6 06 01 Overview 185
6 06 02 General view of instruments and operating elements 185
6 06 03 Switch 186
6 06 04 Operating levers, adjustment handles 186
6 06 05 Operation 187
6 06 06 Maintenance 188
6 07 Rotating light removable 191
6 07 01 Overview 191
6 07 02 General view of instruments and operating elements 191
6 07 03 Operation 191
6 07 04 Assembly 192
6 07 05 Maintenance 193
6 08 Injection of antifreeze for the sprinkler 194
6 08 01 Overview 194
6 08 02 Operation 194

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V