Service Repair Manual for Wacker Neuson RT 56-SC/RT 82-SC Roller PDF

Description

Wacker Neuson RT 56-SC RT 82-SC Trench Roller Repair Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson RT 56-SC RT 82-SC Trench Roller Repair Manual – PDF DOWNLOAD

Language : English
Pages : 184
Downloadable : Yes
File Type : PDF
Size: 10.9 MB

IMAGES PREVIEW OF THE MANUAL:

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DESCRIPTION:

Wacker Neuson RT 56-SC RT 82-SC Trench Roller Repair Manual – PDF DOWNLOAD

This manual covers machines with Item Number:
0009025, 0009026

Operating / Parts Information:

You must be familiar with the operation of this machine before you attempt to troubleshoot or repair it. Basic operating and maintenance procedures are described in the Operator’s Manual supplied with the machine. Keep a copy of the Operator’s Manual with the machine at all times.

• Use the separate Parts Book supplied with the machine to order replacement parts. If you are missing either of the documents, please contact Wacker Corporation to order a replacement.
• Damage caused by misuse or neglect of the unit should be brought to the attention of the operator to prevent similar occurrences from happening in the future.

TABLE OF CONTENTS:

Wacker Neuson RT 56-SC RT 82-SC Trench Roller Repair Manual – PDF DOWNLOAD

1 Safety Information 5 5
1 1 Laws Pertaining to Spark Arresters 5 5
1 2 Operating Safety 6 5
1 3 Operator Safety while using Internal Combustion Engines 8 5
1 4 Service Safety 8 5
1 5 Label Locations 10 5
1 6 Warning and Informational Labels 11 5
2 Technical Data 15 5
2 1 Engine 15 5
2 2 Roller 16 5
2 3 Lubrication 17 5
2 4 Sound and Vibration Measurements 18 5
2 5 Dimensions 18 5
3 Operation 19 5
3 1 Information Regarding Operation 19 5
3 2 Operation and Service Locations 20 5
3 3 Control Panel 24 5
3 4 SmartControl™ Transmitter 26 5
3 5 Infra-red System and Control Channels 30 5
3 6 Before Starting 32 5
3 7 Starting 33 5
3 8 Stopping 34 5
3 9 Operation 35 5
4 Maintenance 36 5
4 1 Transporting Machine 36 5
4 2 Lifting Machine 36 5
4 3 Job Site Storage 37 5
4 4 Storage 38 5
4 5 New Machines 38 5
4 6 Periodic Maintenance Schedules 39 5
4 7 Hydraulic Oil Requirements 40 5
4 8 Hydraulic Oil Level 40 6
4 9 Changing Hydraulic Oil & Filter 41 6
4 10 Articulated Joint, Steering Cylinder, and Hood Hinges 42 6
4 11 Cleaning SmartControl™ Transmitter 42 6
4 12 Drive Gearcase 43 6
4 13 Exciter Lubrication 44 6
4 14 Scrapers 45 6
4 15 Shockmounts 45 6
4 16 Changing Drums 46 6
4 17 Battery 47 6
4 18 Engine Oil System 48 6
4 19 Engine Oil and Filter 49 6
4 20 Air Cleaner 50 6
4 21 Engine Fuel Delivery System Maintenance 51 6
4 22 Fuel Filter 51 6
4 23 Priming the Fuel System 52 6
4 24 Engine Coolant 52 6
4 25 Valve Clearances 53 6
4 26 Adjusting Engine Fan Belt 54 6
4 27 Wiring Schematic 56 6
4 28 Basic Troubleshooting 58 6
5 Engine Starting Troubleshooting 60 6
5 1 Component Locations 60 6
5 2 Troubleshooting Flowcharts 61 6
5 3 Engine Does Not Crank—Flowchart 1A 62 6
5 4 Checking 20A Fuse 64 6
5 5 Checking Starter Circuit at Trailer Plug 64 6
5 6 Checking Receiving Eyes 65 6
5 7 Replacing Receiving Eye/Light Ring 66 6
5 8 Checking Power to Starter Solenoid 68 6
5 9 Replacing Keyswitch 70 6
5 10 Checking NiCad Battery Charge 71 6
5 11 Engine Cranks But Does Not Start—Flowchart 2A 72 6
5 12 Checking Fuel Line at Fuel Rail Inlet 74 6
5 13 Checking 50A Circuit Breaker 74 6
5 14 Checking Power to Glow Plugs 75 6
5 15 Checking Glow Plugs 75 6
5 16 Checking Relay Wiring 76 6
5 17 Confirming a Malfunctioning Relay 77 6
5 18 Testing ECM 78 7
5 19 Checking Fuel Solenoid 79 7
5 20 Replacing Battery 80 7
5 21 Replacing Trailer Plug 81 7
6 Hydraulic System 83 7
6 1 Hydraulic Manifold 84 7
6 2 Hydraulic Valves 85 7
6 3 Hydraulic System Pressures 85 7
6 4 Hydraulic Schematics 86 7
6 5 Hydraulic Diagram 90 7
6 6 Hydraulic Diagram Components 91 7
6 7 Exciter Circuit 92 7
6 8 Drive and Brake Circuit 96 7
6 9 High-Speed Drive and Brake Circuit 100 7
6 10 Steering Circuit 102 7
7 Hydraulic Troubleshooting 105 7
7 1 No Vibration—Flowchart 3A 105 7
7 2 Checking Power to, and Operation of, Decoder Module 106 7
7 3 Replacing Decoder Module 108 7
7 4 Checking Solenoid Lead 110 7
7 5 Checking Solenoids 110 7
7 6 Replacing Solenoid 111 7
7 7 Checking Pressure at Gauge Port 1 (G-P1) 112 7
7 8 Checking Function of Exciter Motors 113 7
7 9 No Steering Troubleshooting—Flowchart 4A 114 7
7 10 No Travel Troubleshooting—Flowchart 5A 115 7
7 11 Checking Pressure at Gauge Port 2 (G-P2) 116 7
7 12 Checking Function of Brake 116 7
7 13 Checking Function of Drive Motors 117 7
7 14 No High Speed Travel Troubleshooting—Flowchart 6A 118 7
8 Disassembly/Reassembly Procedures 119 8
8 1 Tools 119 8
8 2 Ordering Parts 119 8
8 3 Reference Numbers ( ) 119 8
8 4 Weight Block 119 8
8 5 Articulated Joint 120 8
8 6 Drum Support Exploded View 122 8
8 7 Drum Support Components 123 8
8 8 Identifying Drum Supports 124 8
8 9 Removing Drums 125 8
8 10 Installing Drums 126 8
8 11 Opening Drum 126 8
8 12 Closing Drum 127 8
8 13 Disassembling Drive Hub 128 8
8 14 Reassembling Drive Hub 130 8
8 15 Disassembling Slave Hub 132 8
8 16 Reassembling Slave Hub 134 8
8 17 Rebuilding Brake 136 8
8 18 Exciter Exploded View 138 8
8 19 Exciter Parts List 139 8
8 20 Disassembling Exciter 140 8
8 21 Reassembling Exciter 142 8
8 22 Removing Drum Support 144 8
8 23 Installing Drum Support 146 8
8 24 Replacing Steering Cylinder 148 8
8 25 Replacing Valve Block 150 8
8 26 Replacing Fuel Tank 152 8
8 27 Replacing Hydraulic Tank 154 8
8 28 Replacing Hydraulic Pumps 156 8
8 29 Replacing Hydraulic Oil Cooler 158 8
8 30 Replacing Radiator and Shroud 160 8
8 31 Replacing Engine 164 8
8 32 Engine Alternator 168 8
9 Rebuilding Control Box 170 8
9 1 Removing/Rebuilding Joysticks 170 8
9 2 Removing and Installing Circuit Boards 172 8
9 3 Removing & Testing Control Button Circuit Board 174 8
1 Safety Information 9
1 1 Laws Pertaining to Spark Arresters 9
1 2 Operating Safety 10
1 3 Operator Safety while using Internal Combustion Engines 12
1 4 Service Safety 12
1 5 Label Locations 14
1 6 Warning and Informational Labels 15
2 Technical Data 19
2 1 Engine 19
2 2 Roller 20
2 3 Lubrication 21
2 4 Sound and Vibration Measurements 22
2 5 Dimensions 22
3 Operation 23
3 1 Information Regarding Operation 23
3 2 Operation and Service Locations 24
3 3 Control Panel 28
3 4 SmartControl™ Transmitter 30
3 5 Infra-red System and Control Channels 34
3 6 Before Starting 36
3 7 Starting 37
3 8 Stopping 38
3 9 Operation 39
4 Maintenance 40
4 1 Transporting Machine 40
4 2 Lifting Machine 40
4 3 Job Site Storage 41
4 4 Storage 42
4 5 New Machines 42
4 6 Periodic Maintenance Schedules 43
4 7 Hydraulic Oil Requirements 44
4 8 Hydraulic Oil Level 44
4 9 Changing Hydraulic Oil & Filter 45
4 10 Articulated Joint, Steering Cylinder, and Hood Hinges 46
4 11 Cleaning SmartControl™ Transmitter 46
4 12 Drive Gearcase 47
4 13 Exciter Lubrication 48
4 14 Scrapers 49
4 15 Shockmounts 49
4 16 Changing Drums 50
4 17 Battery 51
4 18 Engine Oil System 52
4 19 Engine Oil and Filter 53
4 20 Air Cleaner 54
4 21 Engine Fuel Delivery System Maintenance 55
4 22 Fuel Filter 55
4 23 Priming the Fuel System 56
4 24 Engine Coolant 56
4 25 Valve Clearances 57
4 26 Adjusting Engine Fan Belt 58
4 27 Wiring Schematic 60
4 28 Basic Troubleshooting 62
5 Engine Starting Troubleshooting 64
5 1 Component Locations 64
5 2 Troubleshooting Flowcharts 65
5 3 Engine Does Not Crank—Flowchart 1A 66
5 4 Checking 20A Fuse 68
5 5 Checking Starter Circuit at Trailer Plug 68
5 6 Checking Receiving Eyes 69
5 7 Replacing Receiving Eye/Light Ring 70
5 8 Checking Power to Starter Solenoid 72
5 9 Replacing Keyswitch 74
5 10 Checking NiCad Battery Charge 75
5 11 Engine Cranks But Does Not Start—Flowchart 2A 76
5 12 Checking Fuel Line at Fuel Rail Inlet 78
5 13 Checking 50A Circuit Breaker 78
5 14 Checking Power to Glow Plugs 79
5 15 Checking Glow Plugs 79
5 16 Checking Relay Wiring 80
5 17 Confirming a Malfunctioning Relay 81
5 18 Testing ECM 82
5 19 Checking Fuel Solenoid 83
5 20 Replacing Battery 84
5 21 Replacing Trailer Plug 85
6 Hydraulic System 87
6 1 Hydraulic Manifold 88
6 2 Hydraulic Valves 89
6 3 Hydraulic System Pressures 89
6 4 Hydraulic Schematics 90
6 5 Hydraulic Diagram 94
6 6 Hydraulic Diagram Components 95
6 7 Exciter Circuit 96
6 8 Drive and Brake Circuit 100
6 9 High-Speed Drive and Brake Circuit 104
6 10 Steering Circuit 106
7 Hydraulic Troubleshooting 109
7 1 No Vibration—Flowchart 3A 109
7 2 Checking Power to, and Operation of, Decoder Module 110
7 3 Replacing Decoder Module 112
7 4 Checking Solenoid Lead 114
7 5 Checking Solenoids 114
7 6 Replacing Solenoid 115
7 7 Checking Pressure at Gauge Port 1 (G-P1) 116
7 8 Checking Function of Exciter Motors 117
7 9 No Steering Troubleshooting—Flowchart 4A 118
7 10 No Travel Troubleshooting—Flowchart 5A 119
7 11 Checking Pressure at Gauge Port 2 (G-P2) 120
7 12 Checking Function of Brake 120
7 13 Checking Function of Drive Motors 121
7 14 No High Speed Travel Troubleshooting—Flowchart 6A 122
8 Disassembly/Reassembly Procedures 123
8 1 Tools 123
8 2 Ordering Parts 123
8 3 Reference Numbers ( ) 123
8 4 Weight Block 123
8 5 Articulated Joint 124
8 6 Drum Support Exploded View 126
8 7 Drum Support Components 127
8 8 Identifying Drum Supports 128
8 9 Removing Drums 129
8 10 Installing Drums 130
8 11 Opening Drum 130
8 12 Closing Drum 131
8 13 Disassembling Drive Hub 132
8 14 Reassembling Drive Hub 134
8 15 Disassembling Slave Hub 136
8 16 Reassembling Slave Hub 138
8 17 Rebuilding Brake 140
8 18 Exciter Exploded View 142
8 19 Exciter Parts List 143
8 20 Disassembling Exciter 144
8 21 Reassembling Exciter 146
8 22 Removing Drum Support 148
8 23 Installing Drum Support 150
8 24 Replacing Steering Cylinder 152
8 25 Replacing Valve Block 154
8 26 Replacing Fuel Tank 156
8 27 Replacing Hydraulic Tank 158
8 28 Replacing Hydraulic Pumps 160
8 29 Replacing Hydraulic Oil Cooler 162
8 30 Replacing Radiator and Shroud 164
8 31 Replacing Engine 168
8 32 Engine Alternator 172
9 Rebuilding Control Box 174
9 1 Removing/Rebuilding Joysticks 174
9 2 Removing and Installing Circuit Boards 176
9 3 Removing & Testing Control Button Circuit Board 178
Torque pdf 0
Torque Values 181
Metric Fasteners (DIN) 181
Inch Fasteners (SAE) 182
Sealants pdf 0
Threadlockers and Sealants 179

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V