Operator Manual for Wacker Neuson SW24/SW28 ST35/ST45 Loaders PDF

Description

Wacker Neuson SW24/SW28 ST35/ST45 Compact loaders Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Wacker Neuson SW24/SW28 ST35/ST45 Compact loaders Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 256
Downloadable : Yes
File Type : PDF
Size: 24.7 MB

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

https://vimeo.com/771979529

DESCRIPTION:

Wacker Neuson SW24/SW28 ST35/ST45 Compact loaders Operator’s Manual – PDF DOWNLOAD

Foreword
1.1 Operator’s Manual
Information on this Operator’s Manual
The document box for storing the Operator’s Manual is located on the
right of the operator seat.
This Operator’s Manual contains important information on how to work
safely, correctly and economically with the machine. Therefore, it aims not
only at new personnel, but it also serves as a reference for experienced
personnel.
Furthermore, the reliability and the service life of the machine will be
increased by following the instructions in the Operator’s Manual. This is
why the Operator’s Manual must be kept at hand in the machine.
The operator must carefully read and understand the Operator’s Manual
before starting up, servicing or repairing the machine.
This Operator’s Manual will help to familiarize yourself more easily with
the machine, thereby enabling you to use it more safely and efficiently.
This Operator’s Manual does not include special superstructures.
Please contact your dealer if you require more information on the machine
or the Operator’s Manual.

TABLE OF CONTENTS:

Wacker Neuson SW24/SW28 ST35/ST45 Compact loaders Operator’s Manual – PDF DOWNLOAD

Table of contents 3
1 Foreword 7
1 1 Operator’s Manual 7
Information on this Operator’s Manual 7
Explanation of symbols and abbreviations 8
Explanation of symbols 8
Abbreviations 9
Definitions 10
Target-group definition 11
Operator qualification and requirements for safe operation 11
Conversion table 12
1 2 Warranty and liability 13
Exemption from warranty and liability 13
Warranty 13
2 Safety Information 15
2 5 Preparing To Use The Machine 17
Conditions for use 17
Operator training and knowledge 17
Preparing for use 18
Information on visibility 18
Modifications and spare parts 18
2 6 Operator and Technician Qualifications and Basic Responsibilities 19
Operator/Machine Owner responsibility 19
Repair person qualifications 19
2 7 Safety Instructions Regarding Operation 19
Preparing for use 19
Operator Presence System 19
Starting and stopping 20
Work area awareness 20
Danger zone awareness 21
Machine operation 21
Emergency lowering 21
Emergency exits 21
Carrying passengers 21
Mechanical integrity 22
Traveling 22
2 8 Special Instructions for Traveling on Public Roads 22
2 9 Applications with Lifting Gear 23
General information 23
2 10 Attachments 23
General information regarding attachments 23
Installation and Removal 23
2 11 Trailers 24
Safety instructions 24
Operating with a hydraulic hammer 25
2 13 Transport and Towing 26
Towing 26
Transporting 26
2 14 Lifting 26
2 15 Safety Guidelines for Maintenance 27
General maintenance notes 27
Personal safety measures 27
Preparing for maintenance and repair work 28
Performing maintenance and repairs 29
2 16 Special Hazards 29
Electrical energy 29
Underground utilities 29
Overhead electric lines 30
Gas, dust, steam, smoke 30
Hydraulics 30
Noise 31
MSDS 31
Battery 31
Tires 32
2 17 Safety Guidelines when using Internal Combustion Engines 32
Running the engine 32
Fueling the engine 33
3 Introduction 35
3 1 Machine overview 35
Overview of models and trade names 36
3 2 Brief description of machine 36
Comparison of vertical and radial loader unit 37
Vertical loader unit (SW28/ST45) 37
Radial loader unit (SW24/ST35) 37
Cooling system 37
Cabin/canopy 38
Definition of FOPS categories 38
Category I: 38
Category II: 38
3 3 Information and regulations on use 39
Designated use 39
Fields of application and use of attachments 40
3 4 Labels 45
Type labels 45
Serial number 45
Type label 46
Cabin number 46
Engine number (American tier IV) 46
Engine number (American tier III) 47
FOPS screen type label 47
Type label of crane-handling bracket 47
Warning labels 48
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 49
Position 49
Meaning 50
Position 50
Meaning 50
Position 50
Meaning 50
Position 50
Meaning 51
Position 51
Meaning (option) 51
Position 51
Meaning (option) 51
Position 51
Meaning 51
Position 51
Meaning 51
Position 51
Meaning 52
Position 52
Meaning 52
Position 52
Meaning 52
Position 52
Meaning 52
Position 52
Meaning 53
Position 53
Meaning 53
Information labels 54
Meaning 55
Position 55
Meaning 55
Position 55
Meaning 55
Position 55
Meaning 55
Position 55
Meaning 55
Position 55
Meaning 56
Position 56
Position 56
Meaning 56
Position 56
Meaning 56
Position 56
Meaning 56
Position 56
Meaning 56
Position 56
Meaning (option) 57
Position 57
Meaning 57
Position 57
Meaning 57
Position 57
Meaning 57
Position 57
Position 57
Position 58
ANSI warning labels (option) 59
Position 60
Position 60
Position 60
Position 60
Position 60
Position 60
Position 61
Position 61
Position 61
Position 61
Position 61
Position 61
Position 62
Position 62
Position 62
Position 62
Position 62
Position 63
Position 63
Position 64
Position 64
Position 64
4 Putting into operation 65
4 1 Cabin/control stand 65
Safety instructions regarding entry and exit 65
Entry and exit 65
Unlocking and locking the door (option) 65
Unlocking: 65
Locking: 65
Opening the door 66
Outside: 66
Inside: 66
Closing the door 67
Outside: 67
Inside: 67
Opening/closing the side windows (option) 67
Opening/closing 67
Emergency exit 68
Emergency exit by the rear window frame 69
Unhitching the door 69
Emergency hammer 69
Seat adjustment 70
Comfort seat (standard for SW24/SW28) 71
Weight adjustment 71
Backrest adjustment 71
Air-suspension seat (standard for ST35/ST45; option for SW24/28) 72
Weight adjustment 72
Backrest adjustment 72
Seat belt 73
Fastening the seat belt 74
Unfastening the seat belt 74
Seat bar 74
The machine can be started with a raised or lowered seat bar 74
Functional check of seat bar/seat switch (canopy and cabin) 75
Fire extinguisher 76
Protective structures 76
Responsibility for machine equipped with protective structures 77
Level II protective FOPS structure (option) 78
Installing 79
Socket 80
4 2 Overview of control elements 81
Cabin 82
Control elements and switches 84
4 3 Indicator lights and warning lights (overview) 86
Display element 86
Turn indicators 87
PMC regeneration disabled/interrupted (American tier IV engine only) 87
High exhaust-gas temperatures (American tier IV engine only) 87
Engine stop (American tier IV engine only) 87
Engine warning (American tier IV engine only) 87
PMC regeneration (American tier IV engine only) 87
Engine oil pressure 87
Preheating 87
Charge indicator light 87
Parking brake 87
Coolant temperature 87
General malfunction 87
(not assigned) 87
(not assigned) 87
(not assigned) 87
Selector button (multifunctional display) 87
To next menu page/set (multifunctional display) 87
Multifunctional display 87
Meaning of displays and symbols 88
No malfunction 89
Engine number 89
Setting of display contrast 89
Hour meter 90
Maintenance meter 91
Fuel level indicator 91
4 4 Preparatory work 92
Important information before putting the machine into operation 92
Requirements and information for the operating personnel 93
Check lists 94
Start-up checklist 94
Operation checklist 95
Parking checklist 95
Putting the machine into operation for the first time and running-in period 96
StVO accessories (option) 96
Traveling on public roads 97
4 5 Starting and stopping the engine 98
Preparations for starting the engine 98
Starter 98
Starting the engine 99
Warm-up phase 99
Starting the engine at low ambient temperatures 100
Warm-up phase at low ambient temperatures 100
Information on the warm-up phase 100
Warming up hydraulic oil 101
Jump-starting the engine 102
Terminals (standard battery) 103
Terminals (winter package option) 103
Low-load operation 104
Stopping the engine 104
5 Operation 105
5 1 Steering system 105
5 2 Accelerator actuation 105
Manual throttle 105
Accelerator pedal 105
Speed changeover 106
Indication of speed ranges in multifunctional display 106
5 3 Brakes 106
Hydraulic brake 106
Parking brake 107
Brake test 107
Service brake test 107
Parking brake test 107
Jog dial (option) 108
Control button 108
Daily and total operating hours 108
Operation mode 109
Changing operating mode (menu settings) 109
Attachments/operating mode 110
Service tool 110
Menu structure of proportional and attachment controls (jog dial operation) 111
Menu structure of attachments/machine status (jog dial operation) 112
Menu structure of machine status (push button operation) 113
Menu structure of display setting 114
Display element buttons 115
Time/engine speed changeover (only for Tier IV) 115
Display adjustment menu 116
5 4 Travel operation 117
Road-travel position 117
Starting machine travel and stopping 117
Starting machine travel 117
Stopping 118
Operating temperature range 118
Machine travel on slopes 118
Preparations for traveling on slopes 119
Traveling uphill 119
Traveling downhill 120
Lateral angle of inclination 120
Parking the machine 121
Parking the machine on slopes 121
5 5 Differential lock 122
5 6 Lights/signaling system 122
Working lights 122
Road travel lights (option) 123
Interior light 124
Switched on: 124
Switched off: 124
Horn 124
Rotating beacon (option) 124
Turn indicators (option) 125
Hazard warning system (option) 126
Back up signal 127
5 7 Wiper/wash system 127
5 8 Heating, ventilation and air conditioning system 128
Ventilation/heating (option) 128
Recirculated/fresh-air operation 128
Temperature setting 128
Ventilation 128
Heating 128
Air conditioning (option) 129
PMC (American tier IV only) 130
Soot load indication 132
PMC indicator lights 132
Regeneration push button 133
Automatic regeneration mode 134
Manual regeneration 135
Regeneration not performed – stopping the machine 136
5 9 Operating hydraulics 137
Basic control lever functions (ISO and H controls) 137
Hydraulic connections 138
Releasing the pressure in the hydraulic system 139
Connecting and disconnecting hydraulic couplings 139
Releasing the pressure in the auxiliary hydraulics 139
Releasing the pressure (loader unit): 140
Hydraulic hammer operation (option) 141
Important information regarding hammer operation 141
Working with a hydraulic hammer 142
Proportional controls 143
Auxiliary hydraulics (proportionally controlled) 143
Selecting an auxiliary hydraulics circuit (AUX I) 144
Response range (starting point) 144
Response range (end point) 145
Attachment controls 146
High Flow (option) 147
Speed control (option) 148
Powerride load stabilizer (option) 149
Parallel bucket lift (option) 149
5 10 Attachments 150
Picking up an attachment 150
Setting down an attachment 151
Hydraulic quickhitch (option) 152
Picking up an attachment with the hydraulic quickhitch 152
Setting down an attachment with the hydraulic quickhitch 154
5 11 Work operation 154
Danger zone 154
Transporting with a full bucket 156
Transport position 156
Removing material 157
Loading transport vehicles (trucks, dumpers, for example) 158
Freeing the machine 158
General information regarding work operation 158
Travel operation 158
Travel operation in second speed range 158
Operation in water 159
5 12 Emergency lowering 159
5 13 Options 159
Perform a functional check of the seat bar and seat switch 159
Drive interlock (option) 160
Coding a new key 160
Deleting coded keys 160
Winter package (option) 161
Trailer operation 161
5 14 Putting out of operation/back into operation 162
Putting out of operation temporarily 162
Putting back into operation 163
5 15 Permanently putting out of operation 164
Disposal 164
6 Transportation 167
6 1 Towing the machine 167
Information on towing 167
Towing the machine 167
6 2 Loading the machine 168
Preparations 168
Driving onto transport vehicles 168
Driving off transport vehicles 168
6 3 Lifting the machine 169
6 4 Transporting the machine 170
Tying down 170
7 Maintenance 171
7 1 Information on maintenance 171
Responsibilities and prerequisites 171
Important safety instructions on maintenance 171
7 2 Maintenance overview 172
Maintenance label 172
Maintenance plan 174
Lubrication plan 179
7 3 Fluids and lubricants 180
Engine oil types (temperature-dependent) 181
Hydraulic oil types (depending on temperature) 181
Additional hydraulic-oil and filter replacement 182
Important information regarding operation with biodegradable hydraulic oil 183
7 4 Maintenance accesses 184
Radiator cover 184
Unlocking and locking: 184
Closing: 185
Engine cover 185
Opening: 185
Closing: 185
Tilting the radiator 186
Unlocking the radiator 186
Raising the radiator (SW24/ST35) 186
Raising the radiator (SW28/ST45) 186
Lowering the radiator (SW24/ST35) 187
Lowering the radiator (SW28/ST45) 187
Side cover 187
Tilting the cab 188
Raising/lowering the cab (Position 2) 189
Removing the loader unit prop (vertical loader unit system) 189
Raising the loader unit completely (ISO controls) 190
Raising the loader unit completely (H controls) 190
Securing the loader unit (vertical loader unit system) 190
Securing the loader unit (radial loader unit system) 190
Cabin fuse box 193
Opening: 193
Closing: 193
Main fuse box in engine compartment 193
Opening: 193
Closing: 193
7 5 Cleaning and maintenance 194
Important information on cleaning and maintenance 194
Cleaning with washing solvents 194
Cleaning with compressed air 194
Cleaning with a high-pressure cleaner or steam jet 194
Cleaning with volatile and easily flammable anticorrosion agents and sprays: 194
Use of solvents 194
Cleaning inside the cabin 195
Cleaning the outside of the machine 195
Cleaning the engine compartment 195
Cleaning the seat belt 196
Threaded fittings and attachments 196
7 6 Lubrication work 197
Preparing lubrication 197
7 7 Fuel system 197
Important information regarding the fuel system 197
Diesel fuel specification 197
Refueling 198
Stationary fuel pumps 198
Refueling from barrels 198
Bleeding the fuel system 199
Bleeding the fuel system (American tier III) 199
Bleeding the fuel system (American tier IV) 200
Water separator 201
Position 201
Emptying the water separator 201
American Tier III 202
American tier IV 202
7 8 Engine lubrication system 203
Important information regarding the engine lubrication system 203
Checking the engine oil level 204
Adding engine oil 204
7 9 Cooling system 205
Important information regarding the cooling system 205
Checking the coolant level 206
Adding coolant 206
Cleaning the radiator 207
7 10 Air filter 209
Checking the air intake 209
7 11 V-belt 210
7 12 Hydraulic system 210
Important information on the hydraulic system 210
Checking the hydraulic oil level 212
Adding hydraulic oil 213
Hydraulic oil reservoir (version 1): 213
Hydraulic oil reservoir (version 2): 213
Checking the hydraulic system for leaks 213
Checking the condition and age of hydraulic hoses 214
7 13 Electrical system 215
Important information regarding the electrical system 215
Alternator 215
Fuses and relays 216
Battery charge condition 216
Charging the battery 216
Replacing the battery 216
7 14 Heating, ventilation and air conditioning system 217
Checking/changing the cabin air filter 217
7 15 Washer system 217
Important information regarding the washer system 217
Checking the fluid level and adding fluid 217
7 16 Axles/traveling drive 218
7 17 Brake system 218
7 18 Tires/tracks 218
Inspection work 218
Tires 218
Wheel change 219
Checking track tension (ST35/ST45) 220
Correcting track tension (ST35/ST45) 220
Increasing tension 221
Reducing tension 221
Checking drive chain tension (SW24/SW28 only) 222
Front drive chains 222
Rear drive chains 222
7 19 Maintenance of attachments 223
Important information regarding maintenance of attachments 223
7 20 Maintenance of options 223
7 21 Exhaust gas treatment 223
7 22 Machine preservation 223
8 Malfunctions 225
8 1 Engine warning lights (American tier IV) 225
8 2 Engine and engine-oil warning lights (American tier IV) 226
Oil pressure warning light (American tier III) 226
8 3 Malfunctions (display element/multifunctional display) 227
8 4 General malfunctions 228
Engine error messages 229
Engine error 230
Machine error 230
PMC data 230
No error 230
9 Technical data 233
9 1 Model designations and trade names 233
9 2 Engine 233
9 3 Traveling drive/axles 234
9 4 Brakes 235
9 5 Tires/tracks 235
Tires 235
Tracks 235
9 6 Steering system 236
9 7 Operating hydraulics 236
Speed 237
High Flow (option) 237
9 8 Electrical system 237
Fuse box 238
Main fuse box 238
Bulbs 239
9 9 Tightening torques 240
General tightening torques 240
9 10 Coolant 241
Compound table 241
9 11 Sound pressure level 241
9 12 Vibration 242
Indications on hand-arm vibration 242
Indications on whole-body vibration 242
Note: 243
Directives on reduction of vibration values in earth moving machines: 243
Reference: 245
9 13 Weight 246
Machine weights 246
Weight of attachments 247
Breakout forces 247
Ground clearance/ground pressure 247
9 14 Payload/stability 247
Dimensions 248
SW24/28 (overview) 248
ST35/ST45 (overview) 250

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.V