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WACKER NEUSON TD15/TD18 TRACK DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD
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WACKER NEUSON TD15/TD18 TRACK DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD
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Description
WACKER NEUSON TD15/TD18 TRACK DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD
FILE DETAILS:
WACKER NEUSON TD15/TD18 TRACK DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD
Language : English
Pages : 110
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
WACKER NEUSON TD15/TD18 TRACK DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD
Table of contents............................................... 3 Important information on this Operator's Manual 1-1......... 3 Machine overview 1-2........................................ 3 Brief description 1-3....................................... 3 Regulations 1-3............................................. 3 EC Declaration of Conformity version TD 15 1-4.............. 3 EC Declaration of Conformity version TD 18 1-5.............. 3 Type labels and component numbers 1-6....................... 3 Other signs and symbols 1-7................................. 3 Identification of warnings and dangers 2-1.................. 3 Warranty 2-1................................................ 3 Designated use and exemption from liability 2-2............. 3 General conduct and safety instructions 2-3................. 3 Safety instructions regarding operation 2-5................. 3 Safety instructions for maintenance 2-8..................... 3 Warning of special hazards 2-10............................. 3 Control stand overview 3-2.................................. 3 Instrument panel overview 3-3............................... 3 Putting into operation 3-4.................................. 3 Driving the dumper 3-7...................................... 3 Driving on slopes 3-15...................................... 4 Working with the machine 3-29............................... 4 Control levers: overview 3-30............................... 4 Engine trouble 4-1.......................................... 4 Introduction 5-1............................................ 4 Fuel system 5-4............................................. 4 Engine lubrication system 5-8............................... 4 Engine and hydraulics cooling system 5-10................... 4 Air filter 5-13............................................. 4 V-belt 5-15................................................. 4 Hydraulic system 5-17....................................... 4 Tracks 5-22................................................. 5 Travelling drive 5-24....................................... 5 Electrical system 5-25...................................... 5 General maintenance work 5-28............................... 5 Fluids and lubricants 5-30.................................. 5 Maintenance plan (overview) 5-32............................ 5 Lubrication plan TD 15/18 5-35.............................. 5 Engine 6-1.................................................. 5 Hydraulic system 6-1........................................ 5 Undercarriage 6-1........................................... 5 Work hydraulics 6-2......................................... 5 Skip 6-2.................................................... 5 Noise levels 6-2............................................ 5 Vibration 6-2............................................... 5 Dimensions model TD 15 6-3.................................. 5 Dimensions TD 15 HK (high-tip skip, option) 6-4............. 5 Dimensions model TD 18 6-5.................................. 5 Dimensions TD 18 DK (swivel skip, option) 6-6............... 5 A........................................................... 6 B........................................................... 6 C........................................................... 6 D........................................................... 6 F........................................................... 6 I........................................................... 6 L........................................................... 6 M........................................................... 6 N........................................................... 6 O........................................................... 6 P........................................................... 6 R........................................................... 6 S........................................................... 6 T........................................................... 6 W........................................................... 6 1 Introduction.................................................. 7 1.1 Important information on this Operator's Manual............. 7 1.2 Machine overview............................................ 8 1.3 Brief description........................................... 9 1.4 Regulations................................................. 9 1.5 EC Declaration of Conformity version TD 15.................. 10 1.6 EC Declaration of Conformity version TD 18.................. 11 1.7 Type labels and component numbers........................... 12 1.8 Other signs and symbols..................................... 13 2 Safety instructions........................................... 17 2.1 Identification of warnings and dangers...................... 17 2.2 Warranty.................................................... 17 2.3 Designated use and exemption from liability................. 18 2.4 General conduct and safety instructions..................... 19 Organisational measures......................................... 19 Selection and qualification of staff, basic responsibilities.... 20 2.5 Safety instructions regarding operation..................... 21 Normal operation................................................ 21 Applications with lifting gear.................................. 22 Trailers and attachments........................................ 22 Transport....................................................... 23 2.6 Safety instructions for maintenance......................... 24 2.7 Warning of special hazards.................................. 26 Electrical energy............................................... 26 Gas, dust, steam, smoke......................................... 26 Hydraulics...................................................... 26 Noise........................................................... 26 Oil, grease and other chemical substances....................... 26 Battery......................................................... 27 Tracks.......................................................... 27 3 Operation..................................................... 29 3.1 Control stand overview...................................... 30 3.2 Instrument panel overview................................... 31 3.3 Putting into operation...................................... 32 Safety instructions............................................. 32 Putting the machine into operation for the first time........... 32 Running-in period............................................... 32 Check lists..................................................... 33 Start-up checklist.............................................. 33 Operation checklist............................................. 34 Parking checklist............................................... 34 3.4 Driving the dumper.......................................... 35 Preheating start switch: overview............................... 35 Throttle lever: overview........................................ 35 Telltales and warning lights: overview.......................... 36 Before starting the engine...................................... 38 Starting the engine: general.................................... 38 Procedure....................................................... 38 When the engine has started .................................... 39 Engine warm-up.................................................. 39 Moving off...................................................... 41 Drive levers.................................................... 41 Hydraulic brake................................................. 42 Mechanical brake................................................ 42 3.5 Driving on slopes........................................... 43 Specific safety instructions.................................... 43 Driving on slopes............................................... 44 Parking the machine............................................. 46 Parking the machine on slopes................................... 46 Seat adjustment................................................. 47 Weight adjustment............................................... 47 Horizontal adjustment........................................... 47 Backrest adjustment............................................. 47 Seat belt....................................................... 48 Engine cover.................................................... 49 ROPS bar (option)............................................... 50 Opening the side board locks.................................... 51 Dumping out to the front or the sides........................... 52 Retrieving the track dumper..................................... 54 Crane handling the machine...................................... 54 Loading and transporting the machine............................ 55 Tying down the machine.......................................... 56 Special instructions for driving on public roads................ 40 3.6 Working with the machine.................................... 57 General safety instructions..................................... 57 3.7 Control levers: overview.................................... 58 TD 15/18 3-way dumper........................................... 58 TD 15 HK (high-tip skip, option)................................ 58 TD 18 DK (swivel skip, option).................................. 59 Transporting with a full skip................................... 59 Dumping out the skip............................................ 60 Loading the machine............................................. 61 4 Troubleshooting............................................... 63 4.1 Engine trouble.............................................. 63 5 Maintenance................................................... 65 5.1 Introduction................................................ 65 Maintenance strut............................................... 66 5.2 Fuel system................................................. 68 Specific safety instructions.................................... 68 Refuelling...................................................... 68 Stationary fuel pumps........................................... 69 Diesel fuel specification....................................... 69 Bleeding the fuel system........................................ 70 Fuel prefilter with water separator............................. 71 5.3 Engine lubrication system................................... 72 Checking the oil level.......................................... 72 Filling up engine oil........................................... 73 5.4 Engine and hydraulics cooling system........................ 74 Specific safety instructions.................................... 74 Checking/filling up coolant..................................... 75 5.5 Air filter.................................................. 77 Replacing the filter............................................ 78 5.6 V-belt...................................................... 79 Checking V-belt tension......................................... 79 Retightening the V-belt......................................... 80 5.7 Hydraulic system............................................ 81 Specific safety instructions.................................... 81 Checking the hydraulic oil level................................ 82 Filling up hydraulic oil........................................ 83 Checking hydraulic pressure lines............................... 85 5.8 Tracks...................................................... 86 Checking track tension.......................................... 86 Increasing track tension........................................ 86 Decreasing track tension........................................ 87 5.9 Travelling drive............................................ 88 Checking the oil level and filling up oil....................... 88 Draining oil.................................................... 88 5.10 Electrical system.......................................... 89 Specific safety instructions.................................... 89 Service and maintenance work at regular intervals............... 89 Instructions concerning specific components..................... 90 Alternator...................................................... 90 Battery......................................................... 91 5.11 General maintenance work................................... 92 Cleaning........................................................ 92 General instructions for all areas of the machine............... 92 Exterior of the machine......................................... 93 Engine compartment.............................................. 93 Screw connections and attachments............................... 93 Pivots and hinges............................................... 93 5.12 Fluids and lubricants...................................... 94 5.13 Maintenance plan (overview)................................ 96 5.14 Lubrication plan TD 15/18.................................. 99 Description of symbols in lubrication plan...................... 99 Lubrication plan TD 15 HK (high-tip skip, option)...............100 Lubrication plan TD 15 DK (swivel skip, option).................101 6 Specifications................................................103 6.1 Engine......................................................103 6.2 Hydraulic system............................................103 6.3 Undercarriage...............................................103 6.4 Work hydraulics.............................................104 6.5 Skip........................................................104 6.6 Noise levels................................................104 6.7 Vibration...................................................104 6.8 Dimensions model TD 15......................................105 6.9 Dimensions TD 15 HK (high-tip skip, option).................106 6.10 Dimensions model TD 18.....................................107 6.11 Dimensions TD 18 DK (swivel skip, option)..................108
DESCRIPTION:
WACKER NEUSON TD15/TD18 TRACK DUMPERS OPERATOR’S MANUAL – PDF DOWNLOAD
Please store the Operator’s Manual in the storage bin behind the seat.
This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand on the machine.
Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive. This Operator‘s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently
Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible dangerous situations, as it will be too late for it during operation. As a rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator’s Manual.
S.S 02/01/2025
