Wacker Neuson Walk-Behind Trowels CT 36 CT 48 REPAIR MANUAL – PDF DOWNLOAD

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Wacker Neuson Walk-Behind Trowels CT 36 CT 48 REPAIR MANUAL – PDF DOWNLOAD

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Wacker Neuson Walk-Behind Trowels CT 36 CT 48 REPAIR MANUAL – PDF DOWNLOAD

Foreword

This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.

TABLE OF CONTENTS:

Wacker Neuson Walk-Behind Trowels CT 36 CT 48 REPAIR MANUAL – PDF DOWNLOAD

1. Safety Information 8
1.1 Laws Pertaining to Spark Arrestors ……………………………………………… 8
1.2 Operating Safety ………………………………………………………………………. 9
1.3 Operator Safety while using Internal Combustion Engines ……………. 10
1.4 Service Safety ………………………………………………………………………… 11
1.5 Label Locations ………………………………………………………………………. 12
1.6 Safety and Information Labels …………………………………………………… 13
2. Technical Data 18
2.1 Dimensions and Weight …………………………………………………………… 18
2.2 Engine …………………………………………………………………………………… 20
2.3 Trowel ……………………………………………………………………………………. 24
2.4 Sound and Vibration Data ………………………………………………………… 25
3. Operation 26
3.1 Application ……………………………………………………………………………… 26
3.2 New Machine Set-up ……………………………………………………………….. 26
3.3 Recommended Fuel ………………………………………………………………… 26
3.4 Installing Blades ……………………………………………………………………… 27
3.5 Installing and Adjusting Handles ……………………………………………….. 28
3.6 Controls …………………………………………………………………………………. 30
3.7 Stop Button …………………………………………………………………………….. 31
3.8 Before Starting ……………………………………………………………………….. 31
3.9 To Start – Honda ……………………………………………………………………… 32
3.10 To Stop – Honda ……………………………………………………………………… 33
3.11 To Start – Wacker ……………………………………………………………………. 34
3.12 To Stop – Wacker ……………………………………………………………………. 35
3.13 Engine Control Module …………………………………………………………….. 36
3.14 Operation ……………………………………………………………………………….. 36
3.15 Braking System ………………………………………………………………………. 38
3.16 Pitch Adjustment …………………………………………………………………….. 39
Table of Contents CT Repair
wc_br0163091en_003TOC.fm 6
4. Maintenance 40
4.1 Periodic Maintenance Schedule – Honda ……………………………………..40
4.2 Periodic Maintenance Schedule – Wacker ……………………………………41
4.3 Engine Oil – Honda ……………………………………………………………………42
4.4 Engine Oil – Wacker ………………………………………………………………….43
4.5 Air Cleaner – Honda …………………………………………………………………..44
4.6 Air Cleaner – Wacker …………………………………………………………………45
4.7 Spark Plug ……………………………………………………………………………….46
4.8 Cleaning Sediment Cup – Honda …………………………………………………47
4.9 Cleaning Fuel Strainer – Wacker …………………………………………………47
4.10 Adjusting Idle Speed – Honda ……………………………………………………..48
4.11 Carburetor Adjustment – Honda ………………………………………………….49
4.12 Belt Replacement ……………………………………………………………………..50
4.13 Trowel Lubrication …………………………………………………………………….51
4.14 Optional Weights ………………………………………………………………………51
4.15 Lifting ………………………………………………………………………………………52
4.16 Storage ……………………………………………………………………………………54
4.17 Troubleshooting ………………………………………………………………………..55
5. Guide Handle 56
5.1 Replacing the Throttle Cable ………………………………………………………56
5.2 Adjusting the Throttle Lever ……………………………………………………….58
5.3 Upper Handle/Twist Pitch Control—Exploded View ……………………….60
5.4 Upper Handle/Twist Pitch Control—Components ………………………….61
5.5 Replacing the Upper Handle ………………………………………………………62
5.6 Replacing the Twist Pitch Control Cable ………………………………………64
5.7 Replacing the Lower Handle ………………………………………………………66
5.8 Replacing the Stop Switch …………………………………………………………67
6. Clutch 69
6.1 Replacing the Drive Belt …………………………………………………………….69
6.2 Drive Belt—Standard Clutch ………………………………………………………70
6.3 Drive Belt—Variable Speed Clutch ……………………………………………..71
6.4 Replacing the Standard Clutch ……………………………………………………72
6.5 Standard Clutch—Exploded View ……………………………………………….73
6.6 Standard Clutch Overhaul ………………………………………………………….74
6.7 Replacing the Variable Speed Clutch …………………………………………..76
7.1 Spider Assembly—Exploded View …………………………………………….. 78
7.2 Spider Assembly—Components ……………………………………………….. 79
7.3 Replacing the Blades ………………………………………………………………. 80
7.4 Replacing the Arms …………………………………………………………………. 82
7.5 Balancing the Blade Pitch ………………………………………………………… 84
7.6 Removing the Spider ……………………………………………………………….. 86
7.7 Installing the Spider …………………………………………………………………. 88
7.8 Rebuilding the Lift Ring Assembly ……………………………………………… 90
8. Drivetrain 92
8.1 Drivetrain—Exploded View ……………………………………………………….. 92
8.2 Drivetrain—Components ………………………………………………………….. 93
8.3 Engine Removal ……………………………………………………………………… 94
8.4 Engine Installation …………………………………………………………………… 96
8.5 Engine Wiring …………………………………………………………………………. 98
8.6 Engine Wiring Components ………………………………………………………. 99
8.7 Wiring Diagrams ……………………………………………………………………. 100
8.8 Engine Wiring Components …………………………………………………….. 101
8.9 Replacing the Gearbox …………………………………………………………… 102
8.10 Gearbox—Exploded View ………………………………………………………. 104
8.11 Gearbox—Components ………………………………………………………….. 105
8.12 Gearbox Disassembly ……………………………………………………………. 106
8.13 Gearbox Assembly ………………………………………………………………… 110

PLEASE NOTE:

• This is the SAME manual used by dealers to troubleshoot faults in your vehicle. It can be yours in 2 minutes after payment.
• Contact us at [email protected] if you have any questions before your purchase or if you need any other service/repair/parts user manual.

S.M.