Wacker Neuson WL20e Wheel loader Operator’s manual – PDF DOWNLOAD

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Wacker Neuson WL20e Wheel loader Operator’s manual – PDF DOWNLOAD

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DESCRIPTION:

Wacker Neuson WL20e Wheel loader Operator’s manual – PDF DOWNLOAD

1 Preface
1.1 Operator’s manual
Information on this Operator’s Manual

• This operator’s manual describes how to operate and perform maintenance on the machine. It provides operating and maintenance personnel with the necessary knowledge of the machine’s functional characteristics to ensure safe handling, correct maintenance, inspection and cleaning, and to ensure that the technical safety regulations for the machine are complied with.
• Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive. By reading the Operator’s Manual, the operator familiarizes himself more quickly with the machine, and uses it more safely and efficiently.
• If required, the user/owner of the machine must supplement the operator’s manual with instructions and regulations regarding environmental protection and national accident prevention regulations. Operational safety and readiness of the machine do not only depend on the operator’s skill, but also on maintenance and servicing of the machine.
• This is why regular maintenance and servicing is absolutely necessary. Please refer to chapter Information on cleaning and maintenance on page 7-25 for an overview of the maintenance and service work. An inspection booklet is also supplied with the machine

Information

The maintenance and repair work that is not specified in this Operator’s Manual may only be performed by an authorized service center.

1 Preface
The Operator’s Manual must be read and applied by all persons involved in work with or on the machine, for example, with regard to:

• Operation, including setting up, rectifying malfunctions
during operation, maintenance, disposal of auxiliary
and operating material, and disposal of the entire
machine.
• Repairs (inspection, maintenance).
• Transportation.

• Your dealer and the Weidemann service team will be happy to answer any questions you may have on this Operator’s Manual. All technical indications in this Operator’s Manual refer to series models tested under standard operating conditions for Central Europe and describe the standard functions of these series models.
• The equipment and its functional modes and accessories depend on the relevant model and the product options, as well as on the national requirements. Illustrations may show optional/additional equipment that is not mentioned in the text or not supplied as standard.
• The descriptions, illustrations, weight indications and technical data are not binding and correspond to the state of the art at the time of printing. We must reserve the right to make changes without prior notice with regard to design, equipment, appearance and technology on account of the ongoing further development of the products.
• At the place of use, always observe all safety and warning instructions, information labels, and the legal and safety regulations. Please get in touch with the Weidemann service department if you require any special functions that are only available using additional components and/or under special conditions.
• We will be happy to answer questions and provide information on the conditions under which the product and the circumstances allow any special functions. We recommend performing test work in safe conditions if the load capacity or mode of action of our products give rise to concern under specific circumstances.

TABLE OF CONTENTS:

Wacker Neuson WL20e Wheel loader Operator’s manual – PDF DOWNLOAD

Table of contents 5
EG Declaration of conformity 9
Figure of EC declaration of conformity supplied with the machine 9
1 Preface 11
11 Operator’s manual 11
Information on this Operator’s Manual 11
Explanation of symbols 13
Abbreviations 14
Conversion tables 14
12 Warranty and liability 16
Information on warranty and liability 16
Exemption from warranty and liability 17
2 Safety 19
21 Safety symbols and signal words 19
Explanation 19
22 Qualification of operating personnel 20
Owner’s duties 20
Required knowledge of operator 21
Preparatory measures for the operator 21
23 Conduct 22
Prerequisites for operation 22
24 Operating 23
Preparatory measures 23
Job site 24
Danger zone 25
Carrying passengers 25
Mechanical integrity 25
Starting the machine 25
Machine operation 26
Machine travel on public roads/sites 27
Parking the vehicle 27
Stopping and securing the vehicle 27
25 Lifting gear applications 28
Requirements 28
Fastening, guiding and removing loads 28
Lifting gear applications 29
26 Trailer operation 30
Trailer operation 30
27 Attachment operation 30
Attachments 30
Operating 31
Removing and fitting attachments 31
28 Towing, loading and transporting 32
Towing 32
Crane-lifting 33
Transportation 34
29 Maintenance 35
Maintenance 35
Personal safety measures 35
Preparatory measures 36
Measures for performing maintenance 36
Modifications and spare parts 37
Protective structures 37
210 Measures for avoiding risks 38
Tires 38
Hydraulic system 38
Electrical system 39
Battery 39
Handling oil, grease and other substances 40
Fire hazard 40
Working near electric supply lines 41
Working near non-electric supply lines 42
Behavior during thunderstorm 42
Noise 42
Cleaning 43
3 Introduction 45
31 Machine overview 45
Overview of model designations and trade names 45
Machine overview 46
32 Brief description of machine 48
Main components of the machine 48
General 48
Travel drive 49
Brakes 49
Steering system 49
Hydraulic system 49
Cooling system 49
Electrical system 50
Equipment 50
33 Information and regulations on use 51
Designated use 51
Improper use 53
Spatial limits 54
Fields of application and use of attachments 54
Permissible attachments 55
34 Labels 60
Type labels 60
Information on warning and information labels 61
Position of warning and information labels 62
Description of warning labels 63
Description of labels 68
4 Putting into operation 69
41 Cabin/control stand 69
Information on the control stand 69
Restraining bars 70
Entering the machine 71
Operator’sseat 72
Adjusting the steering wheel (option) 76
Field of vision and rearview mirrors 77
Fire extinguisher (option) 79
Seat belt 80
42 Overview of control elements 82
Description of control elements 82
Control and display elements 83
Display instrument 84
Loader unit control lever 85
Overview of switches 86
43 Indicator lights and warning lights (overview) 88
Description of indicator lights and warning lights 88
Description of machine display 92
Error message in display with symbol 98
Error message in display with error code 99
Description of switches100
Description of steering-column control lever (option)106
44 Preparations107
Information on putting the machine into operation107
Requirements and information for the operating personnel107
Checks before entering108
Machine travel on public roads109
45 Putting into operation113
Information on putting into operation113
5 Operation117
51 Steering system117
52 Regulating the travel speed118
Accelerator pedal118
53 Brake119
Parking brake119
Service brake121
54 Machine travel operation122
Machine travel122
Travel direction selection125
Machine travel127
Braking and stopping128
Changing the travel direction128
Stopping and parking the machine129
Securing the machine131
55 Lights/signalling system132
Working lights132
Machine lights (option)133
Operating the direction indicators (blinkers) (option)134
Operating the hazard warning system (option)135
Horn136
Reverse warning system (option)137
56 Work hydraulics138
Safety instructions on the loader unit control lever138
Falling objects140
Loader unit control lever141
Floating positions (option)142
Locking the hydraulic functions143
Hydraulic connections on loader unit144
Hydraulic lock for attachments (option)147
57 Attachments148
Information on attachments148
Re-equipping attachments150
Fitting attachments on a mechanical quickhitch152
Removing attachments from a mechanical quickhitch154
Removing attachments from a hydraulic quickhitch (option)157
Coupling/uncoupling hydraulic connections from the loader unit158
58 Work operation161
Information on work operation161
Level indicator for attachments (option)165
Information on working with a lightweight material/earth bucket166
Working with the lightweight material/earth bucket167
Work with the 4-in-1 bucket172
Working with the manure forks177
Working with the fork-and-grab attachment179
Working with the pallet forks181
Working with the pallet forks185
59 Emergency lowering187
Information on emergency lowering187
Releasing residual pressure in the hydraulic system189
510 Options190
Return without pressure at front190
Electric power outlet on the loader unit190
Comfort operation of hydraulic connections on loader unit193
Additional hydraulic connections on loader unit (4th control circuit)194
Rear hydraulic connections195
Folding protective roof for operator196
Hydraulically lowerable operator’s canopy (epsPlus)204
Preparing to lower or raise the protective roof207
Telematics212
511 Putting out of operation/back into operation213
Putting the machine out of operation213
Storing the battery213
Putting the machine back into operation214
512 Permanently putting out of operation214
Information on permanently putting the machine out of operation214
6 Transportation217
61 Towing the machine217
Information on towing217
Towing218
Releasing the parking brake manually218
62 Loading the vehicle222
Information on loading the machine222
Loading the vehicle224
Blocking the oscillating articulation225
Crane-lifting the machine227
63 Transporting the machine231
Safety instructions on tying down the machine231
Tie-down points on machine232
Strapping down the machine233
7 Maintenance235
71 Information on maintenance235
Responsibilities and prerequisites235
Safety instructions235
72 Maintenance overview240
Daily/weekly maintenance240
Operating hours and inspection display242
Inspection schedules244
Inspection intervals248
Lubrication plan252
73 Fluids and lubricants254
Fluids and lubricants (overview)254
74 Maintenance accesses255
Maintenance openings255
75 Cleaning and maintenance259
Information on cleaning and maintenance259
Information on cleaning260
General safety check260
76 Lubrication work261
Preparing lubrication261
77 Battery262
General information on batteries262
Operator’s manual of the AGM battery263
Battery connector264
Charging the battery of the machine265
Operator’s Manual of the battery charger268
Connecting the battery charger270
78 Hydraulic system275
Information on the hydraulic system275
Information on hydraulic oil276
Checking the hydraulic oil level278
79 Electrc system282
Information on the electrical system282
710 Axles/travel drive287
Checking the axle oil level287
Performing maintenance on the traveling drive288
711 Braking system289
Information on the braking system289
712 Tires290
Information on tires290
Inflating the tires291
Wheel change292
713 Maintenance and servicing work on attachments293
Information on attachments293
714 Maintenance of options294
Maintenance of folding protective roof for operator294
8 Malfunctions295
81 Malfunctions, causes, remedies295
Malfunctions of the drive295
Malfunctions of the hydraulic system297
Error display of machine electronics in indicating instrument298
Error code table300
Description of indication in display301
9 Technical data309
91 Models and trade names309
Overview309
Permissible inclination309
92 Drive310
Overview of drive310
93 Traveling drive/axles311
Overview of drive/axles311
94 Brakes311
Overview of service brake311
Overview of parking brake311
95 Tires312
Tire pressure table312
96 Steering system313
Overview of steering system313
97 Work hydraulics313
Overview of operating hydraulics313
98 Electrical system314
Overview of the battery314
Fuse boxes316
99 Tightening torques319
General tightening torques319
Specific tightening torques320
910 Noise emissions320
Noise values320
911 Vibration321
Information on vibration321
912 Weights323
Machine weight323
913 Payload/load-carrying capacity/lift capacity323
Payload and axle load323

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M