Yale A866 Series HFK 100-200, 400-600 Service Repair Manual – PDF DOWNLOAD
FILE DETAILS:
Yale A866 Series HFK 100-200, 400-600 Service Repair Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Yale
DESCRIPTION:
Yale A866 Series HFK 100-200, 400-600 Service Repair Manual – PDF DOWNLOAD
- If working outside the workshop, park the truck preferably on the level and immobilize it. If working on a slope is inevitable, chock the wheels to prevent the machine moving and transfer it to a level area as soon as it is safe to do so. Disconnect the batteries and label all the controls to warn of the work in progress. Immobilize the machine and all equipment that has to be lifted. When towing, use solely the prescribed points of connection and make sure the pins and/or bolts are firmly secured before starting to pull.
- Lift and handle all heavy parts with lifting equipment of suitable capacity. Use the lifting eyes provided. Be careful of people close to the load to lift. Do not get chains or metal ropes tangled up. Do not trust damaged chains and ropes (kinked, etc.): do not use them for lifting or pulling. Always wear safety gloves when handling ropes and chains.
- Handle all parts carefully, do not put your hands or fingers between one part and another. Wear type-approved accident-prevention equipment such as safety glasses, gloves and footwear. The area where maintenance work is performed must be kept clean and dry. Immediately remove any puddles of water or oil spills.
- Do not pile up greasy or oily rags: they constitute a serious fire risk. Always store these materials in a closed metal container. Do not carry out any servicing on the machine with people at the controls, unless they are qualified operators helping in the work to be done. When using compressed air to clean parts, protect yourself with goggles that have side guards.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Yale A866 Series HFK 100-200, 400-600 Service Repair Manual – PDF DOWNLOAD
ection: VERTICAL REDUCTION GEAR HFK 100-200-400-600
1.0 REDUCTION GEAR COMPONENTS
1.1 TABLE OF REDUCTION GEAR COMPONENTS
1.2 GENERAL
1.2.1 REDUCTION GEAR COMPONENTS
2.0 SERVICING PRODUCTS
2.1 CLEANING PRODUCTS
2.2 ASSEMBLY PRODUCTS
3.1 STANDARD TOOLS AND INSTRUMENTS
3.2 MEASURING INSTRUMENTS
4.0 DISASSEMBLY
4.1 INTRODUCTION
4.2 REMOVING AND DISASSEMBLY OF THE UPPER PART OF THE REDUCTION GEAR CASE
4.3 REMOVING OF THE REDUCTION GEAR COVER
4.4 REMOVING THE CROWN WHEEL AND AXLE SHAFT
4.5 REMOVING THE INNER RACE OF THE TAPER ROLLER BEARING FROM THE AXLE SHAFT AND THE CROWN
WHEEL
4.6 REMOVING THE PINION SHAFT
4.7 REMOVING OF THE TAPER ROLLER BEARING OUTER RACE FROM THE REDUCTION GEAR CASE
4.8 REMOVING OF THE THREAD GUARD
5.0 ASSEMBLY
5.1 INTRODUCTION
6.1 MEASURING PINION SHAFT ASSEMBLY CLEARANCE
6.2 PRE-ASSEMBLY OF THE REDUCTION GEAR CASE
6.3 PRE-ASSEMBLY OF THE PINION SHAFT
6.4 ASSEMBLY OF THE CROWN WHEEL BEARING INNER RACE
6.5 PRE-ASSEMBLY OF THE PINION SHAFT
6.6 INSTALLING THE PINION SHAFT IN THE REDUCTION GEAR CASE
6.7 MEASURING PINION SHAFT BEARING CLEARANCE AND ADJUSTMENT OF THE PRELOAD VALUE
6.8 INSTALLING THE AXLE SHAFT AND GEAR IN THE REDUCTION GEAR CASE
6.9 MEASUREMENT AND ADJUSTMENT OF CROWN WHEEL BACKLASH
6.10 CHECKING TOOTH CONTACT
6.11 MEASURING CLEARANCE OF THE AXLE SHAFT BEARINGS AND ADJUSTING THE BEARING PRELOAD
VALUE
6.12 FITTING THE THREAD GUARD ON THE REDUCTION GEAR CASE
6.13 FITTING THE RADIAL SHAFT SEAL IN THE REDUCTION GEAR CASE
6.14 FITTING THE COVER OF THE REDUCTION GEAR CASE
6.15 REDUCTION GEAR UPPER SECTION
7.1 ADJUSTMENT DATA
7.2 TIGHTENING TORQUES
8.0 TROUBLESHOOTING
9.0 INSTALLING THE REDUCTION GEAR ON THE TRUCK
Section: VERTICAL REDUCTION GEAR GR-96-97
1.0 SERVICING PRODUCTS
1.1 CLEANING PRODUCTS
1.2 ASSEMBLY PRODUCTS
2.0 COMPONENTS OF REDUCTION GEAR GR-96
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2.1 TABLE OF REDUCTION GEAR COMPONENTS, MODEL GR-96
2.2 COMPONENTS OF REDUCTION GEAR GR-97
2.3 TABLE OF REDUCTION GEAR COMPONENTS, MODEL GR-97
3.0 TOOLS FOR DISMANTLING AND REASSEMBLING THE REDUCTION GEAR
4.0 SECTION OF COMPLETE REDUCTION GEAR GR-96 GR-97
5.0 DISMANTLING AND REASSEMBLING THE REDUCTION GEAR
6.0 ASSEMBLY
6.1 INTRODUCTION
6.2 ASSEMBLY
7.0 INSTALLING THE REDUCTION GEAR ON THE TRUCK
8.0 TROUBLESHOOTING
Section: VERTICAL REDUCTION GEAR GR-92
1.0 SERVICING PRODUCTS
1.1 CLEANING PRODUCTS
1.2 ASSEMBLY PRODUCTS
2.0 REDUCTION GEAR COMPONENTS
2.1 TABLE OF REDUCTION GEAR COMPONENTS
3.1 SPECIAL TOOLS FOR FITTING COMPONENTS
3.2 REDUCTION GEAR SECURED TO TOOL FOR DISASSEMBLY
4.0 DISMANTLING THE REDUCTION GEAR
4.1 SPECIAL EQUIPMENT REQUIRED
4.2 STANDARD TOOLS REQUIRED
4.3 TABLE OF SCREW AND NUT TIGHTENING TORQUES
5.0 ASSEMBLY OF COMPONENTS
5.1 INTRODUCTION
5.2 FITTING THE PINION TAPER ROLLER BEARINGS OUTER RACES
5.3 FITTING THE TAPER ROLLER BEARING TO THE PINION
5.4 FITTING THE TAPER ROLLER BEARING ON THE CYLINDRICAL CROWN WEEL AND ASSEMBLY OF PINION
AND CROWN WHEEL
5.5 FITTING THE WEEL STUDS TO THE AXLE SHAFT
5.6 FITTING THE TAPER ROLLER BEARINGS ON THE BEVEL CROWN WHEELFITTING THE TAPER ROLLER
BEARINGS ON THE FLANGE
5.7 FITTING THE FLANGE AND BEVEL CROWN WHEEL TO THE AXLE SHAFT
5.8 FITTING THE STEERING THRUST BEARING, COMPLETE ASSEMBLY OF THE REDUCTION GEAR
6.0 INSTALLING THE REDUCTION GEAR ON THE TRUCK
6.1 FILLING THE REDUCTION GEAR WITH OIL
7.0 TROUBLESHOOTING
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