Yale C841 (MP13 MP16) Service Manual – PDF DOWNLOAD

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Yale C841 (MP13 MP16) Service Manual – PDF DOWNLOAD

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Yale C841 (MP13 MP16) Service Manual – PDF DOWNLOAD

DESCRIPTION:

Yale C841 (MP13 MP16) Service Manual – PDF DOWNLOAD

Manuals Available For C841 (MP13 MP16)

This manual is addressed exclusively to the specialised technicians of the Yale service network
C841 MP16, MP18, MP20
D842 MP20L, MP22

• When working on the machine outside the workshop, park on a level surface, if possible, and chock the wheels. If working on a gradient is unavoidable, chock the wheels to prevent the truck moving and transfer it to a level area as soon as it is safe to do so. Disconnect the batteries and label all the controls to warn of the work in progress. Immobilize the machine and all equipment that has to be lifted.
• When towing, use solely the prescribed towing points and make sure the pins and/or bolts are firmly secured before starting to pull. Lift and handle all heavy parts with lifting equipment of suitable capacity. Use the lifting eyes provided. Be careful of people close to the load to lift. Do not get chains or steel ropes tangled up. Do not trust damaged chains and ropes (kinked etc.): do not use them for lifting or pulling.
• Always wear safety gloves when handling ropes or chains. Handle all parts carefully, do not put your hands or fingers between one part and another. Wear approved safety clothing such as safety goggles, gloves and footwear. The area where maintenance work is performed must be kept clean and dry. Clean up any spilt water or oil immediately.
• Do not pile up greasy or oily rags: they constitute a serious fire risk. Always store these materials in a closed metal container. Do not carry out any servicing on the machine with persons at the controls, unless they are qualified operators helping in the work to be done. When using compressed air to clean parts, protect your eyes with goggles that have side shields.

TABLE OF CONTENTS:

Yale C841 (MP13 MP16) Service Manual – PDF DOWNLOAD

Section: “COMBI” CONTROLLER
FOR INFORMATION REGARDING THE “COMBI” ELECTRONIC CONTROLLER REFER TO SERVICE MANUAL P/N
272486700
Section: “MPB” CONTROLLER
FOR INFORMATION REGARDING THE “MPB” ELECTRONIC CONTROLLER REFER TO SERVICE MANUAL P/N
524181955
Section: “MDI” DISPLAY INSTRUMENT
FOR INFORMATION REGARDING THE “MDI” ELECTRONIC CONTROLLER REFER TO SERVICE MANUAL P/N
272487200
Section: REDUCTION GEAR
CONSULT SERVICE MANUAL P/N 272490700 FOR COMPREHENSIVE INFORMATION ON THE REDUCTION GEAR
Section: BC1 & UCB BATTERY CHARGER
CONSULT SERVICE MANUAL P/N 524181960 FOR COMPREHENSIVE INFORMATION ON THE BATTERY
CHARGERS USED
Section: ELECTRICAL SYSTEM
1.00 PRESENTATION OF MODELS P1.6 – P1.8 – P2.0 – P2.0L – P2.2
1.01 TRUCK DELIVERY 10
1.00 KEY TO ELECTRICAL DIAGRAMS MODEL P1.6
ELECTRICAL DIAGRAMS MODEL P1.6
– FUNCTIONAL ELECTRICAL DIAGRAM WITH BATTRY CHARGER MODEL MP16
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC WITH BATTRY CHARGER MODEL MP16
– FUNCTIONAL ELECTRICAL DIAGRAM WITHOUT BATTERY CHARGER MODEL MP16
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC WITHOUT BATTERY CHARGER MODEL MP16
– CONNECTORS ELECTRICAL SCHEMATIC MODEL MP16
– POWER CABLES CONNECTION ELECTRICAL SCHEMATIC MODEL MP16
1.01 KEY TO ELECTRICAL DIAGRAMS MODELS P1.8 – P2.0 – P2.0L
ELECTRICAL DIAGRAMS MODELS P1.8 – P2.0 – P2.0L
– FUNCTIONAL ELECTRICAL DIAGRAM MODEL MP18 – MP20 – MP20L
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC MODEL MP18 – MP20 – MP20L
– CONNECTORS ELECTRICAL SCHEMATIC MODEL MP18 – MP20 – MP20L
– POWER CABLES CONNECTION ELECTRICAL SCHEMATIC MODEL MP18 – MP20 – MP20L
1.02 KEY TO ELECTRICAL DIAGRAMS MODEL P2.2
ELECTRICAL DIAGRAMS MODEL P2.2
– FUNCTIONAL ELECTRICAL DIAGRAM MODEL MP22
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC MODEL MP22
– FUNCTIONAL ELECTRICAL DIAGRAM WITH HORN IN EXTERNAL POSITION MODEL MP22
– WIRING HARNESS CONNECTION ELECTRICAL SCHEMATIC WITH HORN IN EXTERNAL POSITION MODEL MP22
– CONNECTORS ELECTRICAL SCHEMATIC WITH HORN IN EXTERNAL POSITION MODEL MP22
– CONNECTORS ELECTRICAL SCHEMATIC MODEL MP22
– POWER CABLES CONNECTION ELECTRICAL SCHEMATIC MODEL MP22
2.00 ELECTRICAL COMPONENTS MODEL P1.6
2.02 ELECTRICAL COMPONENTS MODEL P1.8
2.04 ELECTRICAL COMPONENTS MODELS P2.0 – P2.0L
2.06 ELECTRICAL COMPONENTS MODEL P2.2
2.08 TILLER CONTROL BOX ELECTRICAL COMPONENTS
2.10 TILLER BOARD ELECTRICAL COMPONENTS
2.12 CONNECTION OF POWER CABLES TO THE “MPB” CONTROLLER
2.13 CONNECTION OF POWER CABLES TO THE “COMBI” CONTROLLER
3.00 “MPB” CONTROLLER PARAMETERS TABLE MODELS P1.6 – P1.8 – P2.0 – P2.0L
3.01 “COMBI” CONTROLLER PARAMETERS TABLE MODEL P2.2
3.02 TRACTION START SEQUENCE
3.03 PROCEDURE FOR SELECTING “SOFT, STD, HARD” PERFORMANCE
3.04 SELECTION PROCEDURE WITH THE CONSOLE
4.00 DISASSEMBLY OF THE TILLER CONTROL BOX
4.02 TRACTION POTENTIOMETER SIGNALS ACQUISITION PROCEDURE
4.03 REPLACING THE LIFT / LOWER ON/OFF PUSHBUTTON
5.00 “MPB” CONTROLLER REPLACEMENT PROCEDURE
5.01 “COMBI” CONTROLLER REPLACEMENT PROCEDURE
5.02 “MDI” REPLACEMENT PROCEDURE
6.00 DIAGNOSTICS, TROUBLESHOOTING GUIDEd
– DESCRIPTION OF ALARMS AND TROUBLESHOOTING GUIDE, PAGE 1/3 MODEL ALL MODELS
– DESCRIPTION OF ALARMS AND TROUBLESHOOTING GUIDE, PAGE 2/3 MODEL ALL MODELS
– DESCRIPTION OF ALARMS AND TROUBLESHOOTING GUIDE, PAGE 3/3 MODEL ALL MODELS
Section: HYDRAULIC SYSTEM
1.00 KEY TO HYDRAULIC SYSTEM SYMBOLS
1.01 ASSEMBLY METHOD FOR FEMALE UNIONS
2.00 FUNCTIONAL HYDRAULIC DIAGRAM
2.01 COMPONENTS OF HYDRAULIC UNIT WITH 1200W MOTOR
2.02 COMPONENTS OF HYDRAULIC UNIT WITH 1000W MOTOR
2.03 COMPONENTS OF HYDRAULIC UNIT WITH 2000W MOTOR
2.04 TABLE OF HYDRAULIC UNIT COMPONENTS (2000W MOTOR)
2.05 LIFT CYLINDER COMPONENTS
2.07 HYDRAULIC SYSTEM
3.00 RELIEF VALVE REPLACEMENT PROCEDURE
3.02 RELIEF VALVE ADJUSTMENT PROCEDURE
4.00 CYLINDER DISASSEMBLY PROCEDURE
4.01 GASKETS REPLACEMENT PROCEDURE
Section: LINKAGES
1.00 LINKAGE COMPONENTS
1.01 LINKAGE COMPONENTS TABLE
2.00 TIE ROD REMOVAL PROCEDURE
2.01 REAR LEVER REPLACEMENT PROCEDURE
2.02 POSITION OF GREASE NIPPLES ON THE TRUCK
Section: MECHANICS
1.00 GUIDE TABLE FOR THE CHOICE OF LIFTING STRAPS
1.02 TABLE OF SCREW TIGHTENING TORQUES
2.00 DRIVE WHEEL REPLACEMENT PROCEDURE
2.01 SWIVEL WHEEL ASSEMBLY REPLACEMENT PROCEDURE
2.03 SWIVEL WHEEL SPRING REPLACEMENT PROCEDURE
2.04 LOAD ROLLER REPLACEMENT PROCEDURE
3.00 TILLER GAS SPRING REPLACEMENT PROCEDURE
3.01 TILLER REPLACEMENT PROCEDURE
4.00 TRACTION MOTOR REPLACEMENT PROCEDURE
4.01 800/1000W TRACTION MOTOR COMPONENTS
4.02 TABLE OF 800/1000W TRACTION MOTOR COMPONENTS
4.03 BEARING REPLACEMENT PROCEDURE FOR 800/1000W MOTOR
4.06 1500W TRACTION MOTOR COMPONENTS
4.08 BEARING REPLACEMENT PROCEDURE FOR 1500W MOTOR
4.11 TRACTION MOTOR BRUSHES REPLACEMENT PROCEDURE
5.00 HYDRAULIC POWER UNIT DISASSEMBLY PROCEDURE
5.01 1200W MOTOR COMPONENTS TIGHTENING TORQUES TABLE
5.02 1200W PUMP MOTOR REPLACEMENT PROCEDURE
5.05 2000W MOTOR COMPONENTS TIGHTENING TORQUES TABLE
5.06 2000W PUMP MOTOR REPLACEMENT PROCEDURE
5.09 PUMP MOTOR BRUSHES REPLACEMENT PROCEDURE
Section: REDUCTION GEAR
1.00 REDUCTION GEAR COMPONENTS
2.00 REDUCTION GEAR REMOVAL PROCEDURE
2.03 MAINTENANCE
Section: BRAKING SYSTEM
1.00 ELECTROMAGNETIC BRAKE COMPONENTS
2.00 BRAKING SYSTEM
3.00 ELECTROMAGNETIC BRAKE REMOVAL PROCEDURE
3.01 INSPECTION AND MAINTENANCE
INSTRUMENT CODES
P/N 272210700 CONSOLE (ELECTRICAL SECTION)
P/N 580036555 CONSOLE ADAPTER (ELECTRICAL SECTION)
P/N 580039551 TILLER GAS SPRING RECOVERY TOOL (MECHANICAL SECTION)

YALE C841 (MP13 MP16) SERVICE MANUAL – PDF DOWNLOAD:

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.