Yale E818 (GC GLC080-100-120VX GC GLC080-100VXBCS GC120SVX GC GLC120V) Service Manual – PDF DOWNLOAD
FILE DETAILS:
Yale E818 (GC GLC080-100-120VX GC GLC080-100VXBCS GC120SVX GC GLC120V) Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Yale
DESCRIPTION:
Yale E818 (GC GLC080-100-120VX GC GLC080-100VXBCS GC120SVX GC GLC120V) Service Manual – PDF DOWNLOAD
Manuals Available For E818 (GC/GLC080-100-120VX, GC/GLC080-100VXBCS, GC120SVX, GC/GLC120V)
Frame
GLC40, 45, 55VX; GLC55SVX (GC/GLC080, 100,
120VX; GC/GLC080, 100VXBCS; GC/
GLC120SVX; GC/GLC120VXPRS) [E818];
GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) [F813,G813]
- When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. Do not lift heavy parts by hand, use a lifting mechanism. Wear safety glasses. DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks. Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
- Keep the unit clean and the working area clean and orderly. Use the correct tools for the job. http://www.yaleaxcessonline.com/lib/service/US/EN/html/0100YRM1243.html (2 of 95)20.10.2011 10:13:17 524262274-0100YRM1243-(08-2011)-US-EN Keep the tools clean and in good condition. Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. Be sure to follow the WARNING and CAUTION notes in the instructions. Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
- Be sure to follow the necessary safety precautions when handling these fuels and when working on these fuel systems. Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilated. NOTE: The following symbols and words indicate safety information in this manual: WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury and property damage. On the lift truck, the WARNING symbol and word are on orange background. The CAUTION symbol and word are on yellow background
TABLE OF CONTENTS:
Yale E818 (GC GLC080-100-120VX GC GLC080-100VXBCS GC120SVX GC GLC120V) Service Manual – PDF DOWNLOAD
General
Description
Hood, Seat, and Side Covers Replacement
Remove
Install
Steering Column
Description
Steering Column Repair
Remove
Disassemble
Clean
Inspect
Assemble
Install
LPG Tank and Bracket Replacement
Remove
LPG Tank
LPG Tank Bracket
Install
LPG Tank Bracket
LPG Tank
Counterweight Replacement
Remove
Install
Tow Pin, Remove and Install
Overhead Guard Replacement
Remove
Install
LED Tail, Backup, and Brake Lights, Replace
Operator Restraint System Replacement
Description
Engine Replacement
Remove Engine Only
Install Engine only
Remove Engine and Transmission
Install Engine and Transmission
Electronic Throttle Replacement
Cummins 4.5L Diesel Engine With Electronic Throttle
Remove
Install
Pull Actuator Linkage Adjustment
Low Idle Adjustment
Throttle Pedal and Cable Adjustment
Cummins 4.5L Diesel Engine With Basic Power Shift Transmission
Exhaust System Repair
GM 4.3L Engine for Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/
GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818) and GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813,
G813)
Cummins 4.5L Diesel Engine for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813)
Remove
Inspect
Install
Cummins QSB 3.3L Engine for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813)
Remove
Inspect
Install
Cooling System
Description
Hydraulic Filter Assembly Repair
Remove
Disassemble
Clean
Inspect
Assemble
Install
Fuel and Hydraulic Tanks Repair
Inspect
Clean
Steam Method of Cleaning
Chemical Solution Method of Cleaning
Additional Preparations for Repair
Small Leaks, Repair
Large Leaks, Repair
Preparations for Use After Repair
Safety Labels
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