Yale Forklift A7R0 (MP40KUX) Service Manual – PDF DOWNLOAD

Description

Yale Forklift A7R0 (MP40KUX) Service Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift A7R0 (MP40KUX) Service Manual – PDF DOWNLOAD

Language : English
Pages : 120
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift A7R0 (MP40KUX) Service Manual – PDF DOWNLOAD

General safety rules 7
Torque settings for screws nuts and fittings 11
Special Torque Specifications 13
Correct method for applying female fittings 14
PRESENTATION 17
INSTALLATION 18
FRAME 20
How To Remove Covers 20
Disassemble the Front and Rear Carriage Frames 22
LIFTING MECHANISM 23
OPERATION 23
LIFT CYLINDER 23
LOAD WHEEL 25
WHEEL SPECIFICATION 25
SINGLE LOAD WHEEL MODEL 26
INSTALL 27
TWO LOAD WHEEL MODEL 27
INSTALL 30
CASTER 30
ADJUSTMENT 30
REPLACE 32
DISASSEMBLE 33
ASSEMBLE 33
REAR LINK AND LOAD WHEEL ASSEMBLY 33
REMOVE 33
INSTALL 34
ROCKER ARM AND PULL ROD 34
REMOVE 34
INSTALL 37
FORK HEIGHT ADJUSTMENT 37
MASTER DRIVE UNIT 38
Remove Drive Wheel Assembly 38
Steering Bearing 41
Install 41
Remove Electric Traction Motor 41
Drain Oil From Gearbox 43
ELECTRICAL SYSTEM 44
WIRING DIAGRAMS 44
Electrical Schematics by Controller and Battery Type 46
TRUCK FUNCTION 46
EMERGENCY REVERSE MANOEUVRE 46
SNAIL FUNCTION 47
STEERING WHEEL 48
FORK LIFTING/LOWERING 49
STANDARD CONFIGURATION OF MODULE PARAMETERS 50
COMBI MODULE 50
TRACTION-PUMP 52
ELECTRICAL SYSTEM COMPONENTS 52
CHARGER 53
Remove 54
Charger Mode/Battery Type Selection 54
Troubleshooting 55
Error Modes 56
BOLT FUSE 57
Remove 58
CONTACTS 58
Remove 59
AC CONTROLLER 59
Remove 60
HORN’S WAVE FILTER 60
Remove 61
ELECTRIC HORN 62
Remove 62
BRAKE 62
TILLER HANDLE 62
Remove 63
MICROSWITCH 63
Remove 64
LEAD-ACID BATTERY 64
Remove 64
KEY SWITCH 64
Remove 64
GAUGE 64
Remove 65
DC POWER SWITCH 65
Remove 66
HYDRAULIC SYSTEM 67
OPERATION 67
Lifting A Load 67
HYDRAULIC SYSTEM SPECIFICATION 69
Lowering A Load 69
Hydraulic Lines 69
Hydraulic Oil 69
Clean 69
Sound Level 69
OIL SUPPLY TO THE HYDRAULIC CIRCUIT 70
HYDRAULIC UNITS 70
Remove 70
Install 70
Hydraulic Pump 71
Remove 71
Install 71
PRESSURE CONTROL VALVES 71
PRESSURE RELIEF VALVE ADJUSTMENT 72
DIRECTIONAL CONTROL VALVES 73
LIFT CYLINDER 73
Remove 73
PIPES 74
BRAKING SYSTEM 75
ELECTROMAGNETIC BRAKE 75
ADJUST BRAKE CLEARANCE 75
BRAKE CHECK 77
REMOVE BRAKE 78
INSTALL BRAKE 80
DIAGNOSTICS AND MEASUREMENTS 81
TESTER MENU 82
COMBI AC0 TRACTION CONTROL 82
TROUBLESHOOTING 84
ERROR CODE OF AC-0 CONTROLLER 84
Error Codes of 1230 Controller 88
MECHANICAL FAULTS 91
ZAPI AC0 CONTROL CONFIGURATION 92
Change OPTIONS menu 95
Change ADJUSTMENT Menu 95
CURTIS CONFIGURATION 96
CONNECTION 96
Power Up 96
Display 97
Access Level 97
Key Functions 98
ACCESS FAULT LOG IN CONTROLLER 99
MOTORS 100
MAINTENANCE 101
OILS AND LUBRICANTS 101
CLEANING PRODUCTS 101
CLEANING OF CASINGS, PLASTIC COVERS, PLATES, DECALS AND PAINTED PARTS 101
CLEANING OF ENGINES, BRAKING SYSTEM AND ELECTRIC SYSTEM 101
CLEANING OF HYDRAULIC SYSTEM, REDUCTION GEAR AND BEARING SLIDING GUIDES 101
SCHEDULED MAINTENANCE 102
CONSUMABLES AND PARTS MAINTENANCE 104
How to Move a Faulted Forklift 104
How to Raise Drive/Steer Tire 105
Electrical Schematics by Controller and Battery Type MP20KUX (MP40KUX) [A7R0] 108

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