Yale C879 (GC135VX, GDC135VX, GLC135VX, GC155VX, GDC155VX, GLC155VX) Service Manual PDF

Description

Yale Forklift C879 (GC135VX, GDC135VX, GLC135VX, GC155VX, GDC155VX, GLC155VX) Service Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift C879 (GC135VX, GDC135VX, GLC135VX, GC155VX, GDC155VX, GLC155VX) Service Manual – PDF DOWNLOAD

Language : English
Pages : 5832
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Yale Forklift C879 (GC135VX, GDC135VX, GLC135VX, GC155VX, GDC155VX, GLC155VX) Service Manual – PDF DOWNLOAD

524150797-8000YRM0231-(02-2023)-US-EN 1
General 7
Threaded Fasteners 7
Nomenclature, Threads 7
Strength Identification 8
Cotter (Split) Pins 9
Fastener Torque Tables 14
Conversion Table 16
524150797-8000YRM0231-(03-2020)-US-EN 23
General 27
Threaded Fasteners 27
Nomenclature, Threads 27
Strength Identification 28
Cotter (Split) Pins 29
Fastener Torque Tables 34
Conversion Table 36
524208014-2200YRM1097-(03-2020)-US-EN 43
Series Code / Model Designation Reference Table 47
Description 48
Distributor Ignition (DI) System 48
Crankshaft Position (CKP) Sensor 48
Camshaft Position (CMP) Sensor 48
Ignition Coil and Ignition Control Module (ICM) 48
Secondary Ignition Components 48
Spark Plugs and Wires 49
Spark Plug Wire Inspection 49
Spark Plug Wire Replacement 49
Remove 49
Install 50
Spark Plug Inspection 50
Usage 50
Inspection 50
Visual Inspection 52
Spark Plug Replacement 52
Remove 52
Install 52
Distributor Repair 53
Inspect 53
Overhaul 53
Disassemble 53
Assemble 56
Replace 57
Remove 57
Install Procedure 1 59
Install Procedure 2 60
Ignition Coil Replacement 61
Remove 61
Install 61
Ignition Control Module Replacement 62
Remove 62
Install 62
Starter Replacement 63
Remove 63
Install 66
Sensors and Switches 67
Gas and LPG Trucks 67
Crankshaft Position (CKP) Sensor 67
Remove 67
Install 67
Camshaft Position (CMP) Sensor 68
Remove 68
Install 70
Oil Pressure Sensor 70
Remove 70
Install 71
Manifold Absolute Pressure (MAP)/Manifold Air Temperature (MAT) Sensor 72
Remove 72
Install 72
Engine Coolant Temperature (ECT) Sensor 73
Remove 73
Install 74
Air Flow Restriction Switch 74
Remove 74
Install 75
Specifications and Special Tools 76
524221866-9000YRM1112-(10-2020)-US-EN 81
SECTION 9010 Operational Diagnostic Procedures 97
Group 05 – Operational Checkout 99
SECTION 9020 Engine 117
Group 10 – Principles of Operation 127
Group 30 – Observed Symptoms 325
Group 40 – Tests and Adjustments 427
SECTION 9030 Electrical System 459
Group 03 – General Maintenance and Diagnostic Data 483
Group 10 – Principles of Operation 577
Group 20 – Diagnostic Trouble Codes 601
Group 30 – Observed Symptoms 1573
SECTION 9040 Drive Train 1629
Group 10 – Principles of Operation 1633
Group 30 – Observed Symptoms 1689
Group 40 – Tests and Adjustments 1739
SECTION 9050 Hydraulic Systems 1749
Group 10 – Principles of Operation 1753
Group 30 – Observed Symptoms 1811
Group 33 – Observed Symptoms-Gear Pump 1813
Group 35 – Observed Symptoms-Variable Displacement Pump (VDP) 1901
Group 40 – Tests and Adjustments 1945
Group 43 – Tests and Adjustments-Gear Pump 1947
Group 45 – Tests and Adjustments-Variable Displacement Pump (VDP) 1971
SECTION 9060 Operators Station 1989
Group 10 – Principles of Operation 1991
SECTION 9070 Front End (Mast) and Chassis 2027
Group 10 – Principles of Operation 2029
Group 30 – Observed Symptoms 2051
SECTION 9080 Supplementary Data 2109
Group 50 – Abbreviations and Acronyms 2111
Group 60 – Special Tools List 2119
Group 70 – Fault Mode Indicator Reference 2129
Group 80 – Supplier Specification Data 2131
524223757-0700YRM1123-(06-2016)-US-EN 2135
General 2139
Cooling System Checks 2139
Exhaust Leaks Into Cooling System 2139
Water Flow Restrictions in Radiator 2139
Radiator Hoses 2139
Water Pump 2140
Flushing the Cooling System 2140
Cooling System, Clean 2140
Radiator Replacement 2141
Radiator, Remove GC/GLC030VX,
GC/GLC035VX, GC/GLC040SVX
(C809); GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810); GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910); GLC050LX
(A967); GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875);
GLP/GDP20-25LX (GLP/GDP050LX)
(A974); GLC40, 45, 55VX, GLC55SVX,
(GC/GLC080, 100, 120VX, GC/GLC080,
100VXBCS, GC/GLC120SVX,
GC/GLC120VXPRS) (E818, F818) AND
GLP/GDP40VX5/VX6, GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) 2142
Radiator, Remove for Lift Trucks Models GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809); GLP/GDP16VX,
GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC050LX
(A967) AND GLP/GDP20-25LX
(GLP/GDP050LX) (A974) Equipped with Oil Cooler 2157
Radiator, Remove for Lift Truck Models GLC/GDC60VX,
GLC/GDC60VX, (GC/GLC/GDC135VX,
GC/GLC/GDC135VX) (C879, D879, E879,
F879) 2160
Radiator , Remove for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX)
(C878, D878, E878) and GLP/GDP80VX,
GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36,
GLP/GDP190VX) (A909, B909) 2163
Radiator, Install for Lift Truck Models GC/GLC030VX,
GC/GLC035VX, GC/GLC040SVX
(C809); GLP/GDP16VX, GLP/GDP18VX,
GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810); GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910); GLC050LX
(A967); GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875);
GLP/GDP20-25LX (GLP/GDP050LX)
(A974); GLC40, 45, 55VX; GLC55SVX;
(GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX;
GC/GLC120VXPRS) (E818, F818) and
GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) 2170
Radiator, Install for Lift Truck Models GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809); GLP/GDP16VX,
GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC050LX
(A967) and GLP/GDP20-25LX
(GLP/GDP050LX) (A974) Equipped with Oil Cooler 2175
Radiator, Install for Lift Truck Models GLC/GDC60VX,
GLC/GDC60VX, (GC/GLC/GDC135VX,
GC/GLC/GDC135VX) (C879, D879, E879,
F879) 2177
Radiator, Install for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 2180
Fan Assembly Replacement 2192
Fan Removal 2192
Inspect 2207
Fan Installation 2207
524223757-0700YRM1123-(06-2021)-US-EN 2213
General 2217
Cooling System Checks 2217
Exhaust Leaks Into Cooling System 2217
Water Flow Restrictions in Radiator 2217
Radiator Hoses 2217
Water Pump 2217
Flushing the Cooling System 2219
Cooling System, Clean 2219
Radiator Replacement 2221
Radiator, Remove GC/GLC030VX,GC/GLC035VX, GC/GLC040SVX(C809); GLP/GDP16VX, GLP/GDP18VX,GLP/GDP20SVX (GP/GLP/GDP030VX,GP/GLP/GDP035VX, GP/GLP/GDP040SVX)(C810); GLC20-35VX (GC/GLC040-070VX,GC/GLC055SVX) (A910); GLC050LX(A967); GLP/GDP20-35VX(GP/GLP/GDP040-070VX) (B875);GLP/GDP20-25LX (GLP/GDP050LX)(A974); GLC40, 45, 55VX, GLC55SVX,(GC/GLC080, 100, 120VX, GC/GLC080,100VXBCS, GC/GLC120SVX,GC/GLC120VXPRS) (E818, F818) ANDGLP/GDP40VX5/VX6, GLP/GDP45SVX5,GLP/GDP45VX6, GLP/GDP50-55VX(GP/GLP/GDP080, 090, 100, 110, 120VX)(F813, G813, H813, J813) 2221
Radiator, Remove for Lift Trucks Models Equipped with Oil CoolerGC/GLC030VX, GC/GLC035VX,GC/GLC040SVX (C809); GLP/GDP16VX,GLP/GDP18VX, GLP/GDP20SVX(GP/GLP/GDP030VX, GP/GLP/GDP035VX,GP/GLP/GDP040SVX) (C810); GLC050LX(A967) AND GLP/GDP20-25LX(GLP/GDP050LX) (A974) 2236
Radiator, Remove for Lift Truck Models GLC/GDC60VX,GLC/GDC60VX, (GC/GLC/GDC135VX,GC/GLC/GDC135VX) (C879, D879, E879,F879, G879) 2239
Radiator , Remove for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX(GP/GLP/GDP135VX, GP/GLP/GDP155VX)(C878, D878, E878) and GLP/GDP80VX,GLP/GDP80VX9, GLP/GDP90VX(GLP/GDP170VX, GLP/GDP175VX36,GLP/GDP190VX) (A909, B909) 2242
Radiator, Install for Lift Truck Models GC/GLC030VX,GC/GLC035VX, GC/GLC040SVX(C809); GLP/GDP16VX, GLP/GDP18VX,GLP/GDP20SVX (GP/GLP/GDP030VX,GP/GLP/GDP035VX, GP/GLP/GDP040SVX)(C810); GLC20-35VX (GC/GLC040-070VX,GC/GLC055SVX) (A910); GLC050LX(A967); GLP/GDP20-35VX(GP/GLP/GDP040-070VX) (B875);GLP/GDP20-25LX (GLP/GDP050LX)(A974); GLC40, 45, 55VX; GLC55SVX;(GC/GLC080, 100, 120VX; GC/GLC080,100VXBCS; GC/GLC120SVX;GC/GLC120VXPRS) (E818, F818) andGLP/GDP40VX5/VX6; GLP/GDP45SVX5,GLP/GDP45VX6, GLP/GDP50-55VX(GP/GLP/GDP080, 090, 100, 110, 120VX)(F813, G813, H813, J813) 2248
Radiator, Install for Lift Truck Models Equipped with Oil CoolerGC/GLC030VX, GC/GLC035VX,GC/GLC040SVX (C809); GLP/GDP16VX,GLP/GDP18VX, GLP/GDP20SVX(GP/GLP/GDP030VX, GP/GLP/GDP035VX,GP/GLP/GDP040SVX) (C810); GLC050LX(A967) and GLP/GDP20-25LX(GLP/GDP050LX) (A974) 2252
Radiator, Install for Lift Truck Models GLC/GDC60VX,GLC/GDC60VX, (GC/GLC/GDC135VX,GC/GLC/GDC135VX) (C879, D879, E879,F879, G879) 2253
Radiator, Install for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 2256
Fan Assembly Replacement 2267
Fan Removal 2267
Inspect 2281
Fan Installation 2282
524223764-1600YRM1133-(07-2013)-US-EN 2287
toc 2287
Steering Axle 2287
Safety Precautions Maintenance and Repair 2288
General 2291
Steering Axle Assembly Repair 2293
Remove 2293
Disassemble 2294
Clean 2302
Inspect 2302
Assemble 2302
Install 2308
Spindles, Bearings, and Tie Rods Repair 2310
Spindles and Bearings 2310
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), GLC40, 45, 55 2310
Remove 2310
Disassemble 2312
Clean 2313
Inspect 2313
Assemble 2313
Install 2314
Spindles and Bearings 2317
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GC/GLC030-035VX, GC 2317
Remove and Disassemble 2317
Assemble and Install 2318
Tie Rods 2318
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), and GLC40, 45 2318
Remove 2318
Install 2319
Tie Rods 2320
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GC/GLC030-035VX, GC 2320
Remove 2320
Install 2326
Steering Cylinder Repair 2326
Remove and Disassemble 2326
Clean and Inspect 2327
Assemble and Install 2327
Torque Specifications 2328
524223766-1900YRM1136-(01-2022)-US-EN 2333
General 2337
Hydraulic Gear Pump Assembly 2338
Variable Displacement Pump Assembly 2339
Single Gear Pump Assembly Repair 2340
Remove 2340
Disassemble 2346
Clean 2348
Inspect 2348
Assemble 2348
Install 2348
Tandem Gear Pump Assembly 2353
Remove 2353
Disassemble 2354
Clean 2357
Inspect 2357
Assemble 2357
Install 2358
Gear Pump Specifications 2359
24 0 to 45 0 cc/rev – Variable Displacement Pump Repair 2365
Remove 2365
Disassemble 2375
Clean 2378
Inspect 2379
Assemble 2379
Install 2379
63 0 cc/rev – Variable Displacement Pump Repair 2384
Remove 2384
Disassemble 2387
Clean 2389
Inspect 2389
Assemble 2389
Install 2389
Variable Displacement Pump Checks and Adjustments (Single Pump) 2393
Margin Pressure Check 2393
Flow Compensator Adjustment 2394
Pressure Compensator Adjustment 2394
Variable Displacement Pump Checks and Adjustments (Tandem Pump) 2396
Variable Displacement Pump Specifications 2399
Torque Specifications 2401
Hydraulic Gear Pump 2401
Variable Displacement Pump 2402
Special Tools 2403
524223766-1900YRM1136-(11-2017)-US-EN 2405
General 2409
Hydraulic Gear Pump Assembly 2410
Variable Displacement Pump Assembly 2411
Single Gear Pump Assembly Repair 2411
Remove 2411
Disassemble 2418
Clean 2418
Inspect 2420
Assemble 2420
Install 2420
Tandem Gear Pump Assembly 2424
Remove 2425
Disassemble 2427
Clean 2429
Inspect 2429
Assemble 2429
Install 2430
Gear Pump Specifications 2430
24 0 to 45 0 cc/rev – Variable Displacement Pump Repair 2436
Remove 2436
Disassemble 2446
Clean 2449
Inspect 2449
Assemble 2449
Install 2450
63 0 cc/rev – Variable Displacement Pump Repair 2453
Remove 2453
Disassemble 2456
Clean 2456
Inspect 2456
Assemble 2458
Install 2458
Variable Displacement Pump Checks and Adjustments (Single Pump) 2460
Margin Pressure Check 2460
Flow Compensator Adjustment 2461
Pressure Compensator Adjustment 2461
Variable Displacement Pump Checks and Adjustments (Tandem Pump) 2462
Variable Displacement Pump Specifications 2465
Torque Specifications 2466
Hydraulic Gear Pump 2467
Variable Displacement Pump 2468
Special Tools 2468
524223767-2000YRM1137-(01-2017)-US-EN 2473
General 2479
Electro-Hydraulic Main Control Valve 2480
Description 2480
Remove 2488
Electro-Hydraulic Control Valve Sections 2493
General 2493
Outlet Control Valve Section 2493
Remove 2493
Disassemble 2494
Clean 2496
Inspect 2496
Assemble 2496
Install 2497
Auxiliary Control Valve Sections 2497
Remove 2497
Disassemble 2504
Clean 2505
Inspect 2506
Assemble 2506
Install 2508
Tilt Control Valve Section 2509
Remove 2509
Disassemble 2509
Clean 2515
Inspect 2515
Assemble 2515
Install 2516
Lift/Lower Control Valve Section 2517
Remove 2517
Disassemble 2517
Clean 2526
Inspect 2526
Assemble 2526
Install 2527
Mid-Inlet Section 2527
Remove 2527
Clean 2528
Inspect 2528
Install 2528
Install 2528
Electro Hydraulic Poppet Valve (EHPV) Pilot Pin Adjustment 2533
Lift Pilot Pin 2533
Lower Pilot Pin 2537
Abnormal/Erroneous EHPV Adjustment 2539
Manual Main Control Valve 2540
Description 2540
Remove 2544
OPS Solenoid Assembly 2552
General 2552
Remove 2553
Clean and Inspect 2556
Install 2556
Manual Control Valve Sections 2557
General 2557
Outlet Control Valve Section 2557
Remove 2557
Disassemble 2557
Clean 2560
Inspect 2560
Assemble 2560
Install 2561
Auxiliary Control Valve Sections 2561
Remove 2561
Disassemble 2561
Clean 2564
Inspect 2564
Assemble 2564
Install 2565
Lift/Tilt Control Valve Section 2565
Remove 2565
Disassemble 2565
Clean 2572
Inspect 2572
Assemble 2573
Install 2574
Mid-Inlet Section 2575
Remove 2575
Clean 2575
Inspect 2575
Install 2575
Install 2576
Pressure Relief Valve Check and Adjustment 2582
Primary Relief Valve 2583
Secondary Relief Valve 2587
Steering Control Unit Repair 2594
Steering Control Unit, Remove 2594
Steering Control Unit, Disassemble 2598
Steering Control Unit, Clean 2600
Steering Control Unit, Inspect 2600
Steering Control Unit, Assemble 2600
Relief Valve, Disassemble 2601
Relief Valve, Clean 2601
Relief Valve, Inspect 2602
Relief Valve, Assemble 2602
Steering Control Unit, Install 2602
524223767-2000YRM1137-(06-2021)-US-EN 2607
General 2611
Electro-Hydraulic Main Control Valve 2612
Description 2612
Remove 2620
Electro-Hydraulic Control Valve Sections 2625
General 2625
Outlet Control Valve Section 2625
Remove 2625
Disassemble 2625
Clean 2628
Inspect 2628
Assemble 2629
Install 2629
Auxiliary Control Valve Sections 2629
Remove 2630
Disassemble 2635
Clean 2637
Inspect 2637
Assemble 2637
Install 2639
Tilt Control Valve Section 2640
Remove 2640
Disassemble 2641
Clean 2645
Inspect 2645
Assemble 2646
Install 2647
Lift/Lower Control Valve Section 2647
Remove 2647
Disassemble 2647
Clean 2653
Inspect 2653
Assemble 2653
Install 2654
Mid-Inlet Section 2654
Remove 2654
Clean 2655
Inspect 2655
Install 2655
Install 2655
Electro Hydraulic Poppet Valve (EHPV) Pilot Pin Adjustment 2660
Lift Pilot Pin 2660
Lower Pilot Pin 2663
Abnormal/Erroneous EHPV Adjustment 2665
Manual Main Control Valve 2666
Description 2666
Remove 2670
OPS Solenoid Assembly 2678
General 2678
Remove 2679
Clean and Inspect 2681
Install 2681
Manual Control Valve Sections 2682
General 2682
Outlet Control Valve Section 2682
Remove 2682
Disassemble 2682
Clean 2685
Inspect 2685
Assemble 2685
Install 2685
Auxiliary Control Valve Sections 2686
Remove 2686
Disassemble 2686
Clean 2689
Inspect 2689
Assemble 2689
Install 2689
Lift/Tilt Control Valve Section 2690
Remove 2690
Disassemble 2690
Clean 2696
Inspect 2696
Assemble 2696
Install 2698
Mid-Inlet Section 2698
Remove 2698
Clean 2699
Inspect 2699
Install 2699
Install 2699
Pressure Relief Valve Check and Adjustment 2707
Primary Relief Valve 2707
Secondary Relief Valve 2710
Steering Control Unit Repair 2715
Steering Control Unit, Remove 2715
Steering Control Unit, Disassemble 2719
Steering Control Unit, Clean 2721
Steering Control Unit, Inspect 2721
Steering Control Unit, Assemble 2721
Relief Valve, Disassemble 2722
Relief Valve, Clean 2722
Relief Valve, Inspect 2723
Relief Valve, Assemble 2723
Steering Control Unit, Install 2723
524223769-2200YRM1128-(01-2023)-US-EN 2727
Series Code / Model Designation Reference Table 2735
General 2737
Deutsch Crimping Tool 2738
How to Strip a Wire for Use With Deutsch Crimping Tool 2738
How to Crimp With the Deutsch Crimping Tool 2739
Calibration Test for the Deutsch Crimping Tool 2741
Deutsch Connectors 2743
DT, DTM, and DTP Series Connectors 2743
HD Series Connectors 2786
Metri-Pack Connectors 2808
Remove and Install 2808
Micro-Pack Connectors 2811
Weather-Pack Connectors 2812
AMPSEAL Crimping Tools 2814
AMP Hand Crimping Tool With Certi-Crimp 2814
Description 2814
Stripping Wire for Use with AMP Hand Crimping Tool 2815
Insulation Crimp Adjustment 2816
Maintenance and Inspection for AMP Hand Crimping Tool 2816
AMP Hand Crimping Tool 2816
Crimp Height Inspection 2816
How to use AMP Hand Crimping Tool 2817
AMP Pro-Crimper II Tool 2817
Description 2817
Remove and Install Die Set and Locator Assembly 2818
Stripping Wire for Use With AMP PRO-CRIMPER II Tool 2818
Contact Support Adjustment 2819
Crimp Height Adjustment 2820
Maintenance and Inspection Procedures 2820
PRO-CRIMPER II Tool 2820
Crimp Height Inspection 2820
How to Use AMP PRO-CRIMPER II Tool 2821
AMPSEAL Connector Assemblies 2822
Description for Plug Connector Assembly 2822
Seal Plug 2823
Contact Crimping 2823
Description for Plug Connector and Header Assembly 2828
Voltage Reading 2831
Seal Plug 2831
Contact Crimping 2831
AMP Superseal 1 5 Crimping Tools 2838
Mini Mic Receptacle and Tab Contacts 2838
Description 2838
Crimping Conditions and Measurements 2838
Insertion of Rubber Seal on Cable 2840
AMP Hand Application Tool 2845
Description 2845
Maintenance and Inspection 2845
Crimp Height Inspection 2845
Crimp Height Adjustment 2846
How to Use AMP Hand Application Tool 2846
AMP Pro-Crimper II Tool 2847
Description 2847
Remove and Install Die Set and Locator Assembly 2847
Adjustments 2848
Contact Support 2848
Crimp Height 2849
Inspections and Maintenance 2850
Crimp Height Inspection 2850
Visual Inspection 2850
Maintenance 2851
How to Use Pro-Crimper II Tool 2851
AMP Superseal 1 5 Connector Assemblies 2852
Description 2852
Repair and Maintenance 2859
Panel Mount Option 2859
AMP Fastin-Faston Hand Tools 2860
Description – AMP Double Action Hand Tool 2860
Maintenance and Inspection Procedures 2860
Daily Maintenance 2860
Periodic Tool Inspection 2861
Lubrication 2861
Visual Inspection 2861
Crimp Height Inspection 2861
Certi-Crimp Ratchet Inspection 2862
How to Use AMP Double Action Hand Tool 2863
Description – AMP Extraction Tool 2864
Maintenance and Inspection 2865
How to Use AMP Extraction Tool 2865
AMP Fastin-Faston Receptacles and Housings 2867
Description 2867
Wire Repair 2875
Wire Splicing Requirements 2875
Deutsch Jiffy Splice 2876
Twisted/Shielded Cable and Leads Repair 2882
Special Tools 2884
524223769-2200YRM1128-(07-2020)-US-EN 2893
Series Code / Model Designation Reference Table 2899
General 2902
Deutsch Crimping Tool 2902
How to Strip a Wire for Use With Deutsch Crimping Tool 2902
How to Crimp With the Deutsch Crimping Tool 2903
Calibration Test for the Deutsch Crimping Tool 2905
Deutsch Connectors 2907
DT, DTM, and DTP Series Connectors 2907
HD Series Connectors 2949
Metri-Pack Connectors 2972
Remove and Install 2972
Micro-Pack Connectors 2974
Weather-Pack Connectors 2975
AMPSEAL Crimping Tools 2977
AMP Hand Crimping Tool With Certi-Crimp 2977
Description 2977
Stripping Wire for Use with AMP Hand Crimping Tool 2977
Insulation Crimp Adjustment 2978
Maintenance and Inspection for AMP Hand Crimping Tool 2978
AMP Hand Crimping Tool 2978
Crimp Height Inspection 2978
How to use AMP Hand Crimping Tool 2979
AMP Pro-Crimper II Tool 2979
Description 2979
Remove and Install Die Set and Locator Assembly 2980
Stripping Wire for Use With AMP PRO-CRIMPER II Tool 2981
Contact Support Adjustment 2981
Crimp Height Adjustment 2982
Maintenance and Inspection Procedures 2982
PRO-CRIMPER II Tool 2982
Crimp Height Inspection 2982
How to Use AMP PRO-CRIMPER II Tool 2983
AMPSEAL Connector Assemblies 2984
Description for Plug Connector Assembly 2984
Seal Plug 2985
Contact Crimping 2985
Description for Plug Connector and Header Assembly 2990
Voltage Reading 2992
Seal Plug 2992
Contact Crimping 2992
AMP Superseal 1 5 Crimping Tools 2999
Mini Mic Receptacle and Tab Contacts 2999
Description 2999
Crimping Conditions and Measurements 2999
Insertion of Rubber Seal on Cable 3001
AMP Hand Application Tool 3006
Description 3006
Maintenance and Inspection 3006
Crimp Height Inspection 3006
Crimp Height Adjustment 3007
How to Use AMP Hand Application Tool 3007
AMP Pro-Crimper II Tool 3008
Description 3008
Remove and Install Die Set and Locator Assembly 3009
Adjustments 3009
Contact Support 3009
Crimp Height 3010
Inspections and Maintenance 3011
Crimp Height Inspection 3011
Visual Inspection 3011
Maintenance 3012
How to Use Pro-Crimper II Tool 3012
AMP Superseal 1 5 Connector Assemblies 3013
Description 3013
Repair and Maintenance 3020
Panel Mount Option 3020
AMP Fastin-Faston Hand Tools 3021
Description – AMP Double Action Hand Tool 3021
Maintenance and Inspection Procedures 3021
Daily Maintenance 3021
Periodic Tool Inspection 3022
Lubrication 3022
Visual Inspection 3022
Crimp Height Inspection 3022
Certi-Crimp Ratchet Inspection 3023
How to Use AMP Double Action Hand Tool 3024
Description – AMP Extraction Tool 3025
Maintenance and Inspection 3025
How to Use AMP Extraction Tool 3026
AMP Fastin-Faston Receptacles and Housings 3027
Description 3027
Wire Repair 3034
Wire Splicing Requirements 3034
Deutsch Jiffy Splice 3035
Twisted/Shielded Cable and Leads Repair 3040
Special Tools 3043
524223770-2200YRM1130-(03-2020)-US-EN 3051
General 3055
Description 3055
Dash Display Menu Access 3055
Menu Navigation 3056
Standard Display 3056
Main Menu 3056
Passwords Menu 3057
Password Administration 3057
Add Password 3057
Delete Password 3058
Edit Password 3058
Other Password Functions 3059
Operator Passwords – Enable/Disable 3059
Password Time-Out Delay 3059
Passwords – Number Wrong to Disable 3060
Lockout Reset Password 3060
View Password Log 3061
View Versions 3062
VSM Versions 3062
Dash Display Versions 3063
Engine Controller Version 3064
Transmission (Xmsn) Controller Version 3065
Truck Serial Number 3066
Diagnostics 3067
View Fault Log 3067
Set Travel and Braking 3068
Speed Limit 3068
Acceleration Rate 3069
Auto-Deceleration Rate 3069
Set Power Reversal Rate 3070
Set Inching/Brake Overlap 3071
Setup Display Menu 3072
Set Operator Language 3072
Set Units 3073
Set Time Format (12/24 Hour) 3073
Set Daylight Saving Time 3073
Set Time 3076
Set Date Format 3077
Set Date 3077
Setup Hydraulics 3078
Return to Set Tilt Delay/On/Off 3078
Setup General Items 3079
Light Shutdown Time-Out 3079
Impact Sensor – Enable/Disable 3080
Impact Sensor – Soft Impact Settings 3081
Impact Sensor – Hard Impact Settings 3082
Adjust Impact Sensor Settings 3082
Initial Adjustment of Soft and Hard Impact Settings 3084
Readjustment of Soft and Hard Impact Settings 3084
Impact Sensor – Impact Alarm/Shutdown Reset 3085
Impact Sensor – Alarm Time Duration and Deactivation 3086
Impact Sensor – View Impact Event Log 3087
Engine Mode Indicator 3088
Generation 1 (ECO-eLo ONLY) 3088
Generation 2 3089
Operator Checklist 3090
Operator Checklist Off-On Mode 3090
Edit Operator Checklist 3090
Set Operator Checklist Expiration 3091
View Checklist Log 3091
Clear Operator Checklist Log 3092
Clear Operator Checklist Fault 3092
Calibrations 3093
Set Tilt Stop Point 3093
Calibrate Loaded Weight 3093
524223770-2200YRM1130-(05-2021)-US-EN 3095
General 3099
Description 3099
Dash Display Menu Access 3099
Menu Navigation 3100
Standard Display 3100
Main Menu 3100
Passwords Menu 3101
Password Administration 3101
Add Password 3101
Delete Password 3101
Edit Password 3102
Other Password Functions 3103
Operator Passwords – Enable/Disable 3103
Password Time-Out Delay 3103
Passwords – Number Wrong to Disable 3103
Lockout Reset Password 3104
View Password Log 3104
View Versions 3105
VSM Versions 3105
Dash Display Versions 3106
Engine Controller Version 3107
Transmission (Xmsn) Controller Version 3108
Truck Serial Number 3109
Diagnostics 3110
View Fault Log 3110
Set Travel and Braking 3111
Speed Limit 3111
Acceleration Rate 3112
Auto-Deceleration Rate 3112
Set Power Reversal Rate 3113
Set Inching/Brake Overlap 3114
Setup Display Menu 3115
Set Operator Language 3115
Set Units 3116
Set Time Format (12/24 Hour) 3116
Set Daylight Saving Time 3117
Set Time 3120
Set Date Format 3120
Set Date 3121
Setup Hydraulics 3122
Return to Set Tilt Delay/On/Off 3122
Setup General Items 3123
Light Shutdown Time-Out 3123
Impact Sensor – Enable/Disable 3124
Impact Sensor – Soft Impact Settings 3125
Impact Sensor – Hard Impact Settings 3125
Adjust Impact Sensor Settings 3126
Initial Adjustment of Soft and Hard Impact Settings 3128
Readjustment of Soft and Hard Impact Settings 3128
Impact Sensor – Impact Alarm/Shutdown Reset 3129
Impact Sensor – Alarm Time Duration and Deactivation 3130
Impact Sensor – View Impact Event Log 3131
Engine Mode Indicator 3131
Generation 1 (ECO-eLo ONLY) 3131
Generation 2 3132
Operator Checklist 3133
Operator Checklist Off-On Mode 3133
Edit Operator Checklist 3133
Set Operator Checklist Expiration 3133
View Checklist Log 3134
Clear Operator Checklist Log 3135
Clear Operator Checklist Fault 3135
Calibrations 3136
Set Tilt Stop Point 3136
Calibrate Loaded Weight 3136
524223771-2200YRM1131-(03-2020)-US-EN 3139
Series Code / Model Designation Reference Table 3145
General 3147
Description 3147
Dash Display Menu Access 3147
Menu Navigation 3148
Main Menu 3148
Passwords 3149
Adding Passwords 3149
Hourmeters 3151
View Versions 3152
VSM Versions 3152
Dash Display Versions 3153
Engine Controller Version 3154
Transmission (Xmsn) Controller Version 3155
Truck Serial Number 3156
Truck Configuration 3157
Diagnostics 3158
Clear Fault Log 3158
View Fault Log 3159
No-Run Data Display 3160
Engine Accelerator and Throttle Data Display 3160
Engine Speeds and Governor Data Display 3161
Engine Fuel and Emissions Data Display 3162
Engine General Data Display 3164
XMSN/Brake Data Display 3165
Hydraulic Data Display 3168
General Truck Data Display 3170
Set Travel and Braking 3171
Speed Limit 3171
Acceleration Rate 3172
Auto-Deceleration Rate 3173
Set Power Reversal Rate 3173
Set Inching/Brake Overlap 3174
Setup Hydraulics 3174
Lift Maximum Speed 3175
Lower Maximum Speed 3175
Tilt Maximum Speed 3176
Auxiliary Function One, Direction A, Maximum Speed 3178
Auxiliary Function One, Direction B, Maximum Speed 3180
Auxiliary Function Two, Direction A, Maximum Speed 3180
Auxiliary Function Two, Direction B, Maximum Speed 3181
Auxiliary Function Three, Direction A, Maximum Speed 3182
Auxiliary Function Three, Direction B, Maximum Speed 3182
Lift/Lower Ramp Rate 3183
Hydraulic Auxiliary Ramp Rate 3183
Return to Set Tilt Delay/On/Off 3184
Hydraulic Input Device 3185
Auxiliary Solenoid 3185
Dual Function 3186
Setup Display 3187
Set Service Language 3187
Setup General Items 3187
Motion Alarm Activation Type 3188
Light Shutdown Time-Out 3189
Restore Default Settings 3189
Restore Engine Controller Default Calibration 3190
Impact Sensor – Enable/Disable 3190
Impact Sensor – Soft Impact Settings 3191
Impact Sensor – Hard Impact Settings 3192
Adjust Impact Sensor Settings 3193
Initial Adjustment of Soft and Hard Impact Settings 3195
Readjustment of Soft and Hard Impact Settings 3195
Impact Sensor – Impact Alarm/Shutdown Reset 3196
Impact Sensor – Alarm Time Duration and Deactivation 3197
Impact Sensor – View Impact Event Log 3198
Engine Mode Indicator 3198
Generation 1 (ECO-eLo ONLY) 3198
Generation 2 3199
Diesel Particulate Filter (DPF) Display 3200
General Description 3200
Passive Regeneration Only 3200
Regeneration Level 0 3200
Auto/Active Regeneration Inhibited 3201
Auto/Active Regeneration 3201
Regeneration Level 1 3201
Parked Regeneration Request 3202
Regeneration Level 2 3202
Warning Level 3202
Regeneration Level 3 3202
Service Level 3203
Regeneration Level 4 3203
Display, Diesel Particulate Filter (DPF), Revised 3203
Operator Interface 3203
Refer to Operator Manual 3203
CAN Communication Lost 3204
Passive Regeneration Only 3204
Regeneration Level 0 3204
Auto/Active Regeneration Inhibited 3204
Auto/Active Regeneration 3205
Regeneration Level 1 3205
Idle-up Auto/Active Regeneration 3205
Parked Regeneration Request 3205
Regeneration Level 2 3205
Warning Level 3207
Regeneration Level 3 3207
Service Level 3207
Regeneration Level 4 3207
Diesel Particulate Filter (DPF) Display 2-3 5T ICE Stage V 3207
Display, Diesel Particulate Filter (DPF), Stage V Engine 3207
Operator Interface 3208
Refer to Operator Manual 3208
CAN Communication Lost 3208
Passive Regeneration Only 3208
Regeneration Level 0 3208
Auto/Active Regeneration Inhibited 3209
Auto/Active Regeneration 3209
Regeneration Level 1 3209
Idle-up Auto/Active Regeneration 3210
Parked Regeneration Request 3210
Regeneration Level 2 3210
Warning Level 3211
Regeneration Level 3 3211
Service Level 3212
Regeneration Level 4 3212
Stage V Content 3212
Emissions System Malfunction 3212
Ash Load 3212
Diesel Particulate Filter (DPF) Display with Diesel Exhaust Fluid (DEF) 3213
Operator Interface 3213
Refer to Operator Manual 3213
CAN Communication Lost 3214
Passive Regeneration Only 3214
Regeneration Level 0 3214
Auto/Active Regeneration Inhibited 3214
Auto/Active Regeneration 3215
Regeneration Level 1 3215
Idle-up Auto/Active Regeneration 3215
Parked Regeneration Request 3215
Regeneration Level 2 3215
Warning Level 3217
Regeneration Level 3 3217
Service Level 3217
Regeneration Level 4 3217
Calibrations 3218
Calibrate Transmission Valve 3220
Set Tilt Stop Point 3220
Calibrate Loaded Weight 3220
Calibrate Travel Speed Sensor 3221
Calibrate Mazda LP and Gas Accelerator Pedal 3221
524223771-2200YRM1131-(05-2021)-US-EN 3223
Series Code / Model Designation Reference Table 3229
General 3231
Description 3231
Dash Display Menu Access 3231
Menu Navigation 3232
Main Menu 3233
Passwords 3233
Adding Passwords 3233
Hourmeters 3235
View Versions 3236
VSM Versions 3236
Dash Display Versions 3237
Engine Controller Version 3238
Transmission (Xmsn) Controller Version 3239
Truck Serial Number 3240
Truck Configuration 3241
Diagnostics 3242
Clear Fault Log 3242
View Fault Log 3243
No-Run Data Display 3244
Engine Accelerator and Throttle Data Display 3245
Engine Speeds and Governor Data Display 3247
Engine Fuel and Emissions Data Display 3248
Engine General Data Display 3250
XMSN/Brake Data Display 3251
Hydraulic Data Display 3253
General Truck Data Display 3256
Set Travel and Braking 3258
Speed Limit 3258
Acceleration Rate 3259
Auto-Deceleration Rate 3259
Set Power Reversal Rate 3260
Set Inching/Brake Overlap 3260
Setup Hydraulics 3261
Lift Maximum Speed 3261
Lower Maximum Speed 3262
Tilt Maximum Speed 3262
Auxiliary Function One, Direction A, Maximum Speed 3264
Auxiliary Function One, Direction B, Maximum Speed 3267
Auxiliary Function Two, Direction A, Maximum Speed 3267
Auxiliary Function Two, Direction B, Maximum Speed 3268
Auxiliary Function Three, Direction A, Maximum Speed 3269
Auxiliary Function Three, Direction B, Maximum Speed 3269
Lift/Lower Ramp Rate 3270
Hydraulic Auxiliary Ramp Rate 3270
Return to Set Tilt Delay/On/Off 3271
Hydraulic Input Device 3272
Auxiliary Solenoid 3272
Dual Function 3273
Setup Display 3274
Set Service Language 3274
Setup General Items 3274
Motion Alarm Activation Type 3275
Light Shutdown Time-Out 3276
Restore Default Settings 3276
Restore Engine Controller Default Calibration 3277
Impact Sensor – Enable/Disable 3277
Impact Sensor – Soft Impact Settings 3278
Impact Sensor – Hard Impact Settings 3278
Adjust Impact Sensor Settings 3279
Initial Adjustment of Soft and Hard Impact Settings 3281
Readjustment of Soft and Hard Impact Settings 3281
Impact Sensor – Impact Alarm/Shutdown Reset 3282
Impact Sensor – Alarm Time Duration and Deactivation 3283
Impact Sensor – View Impact Event Log 3284
Engine Mode Indicator 3284
Generation 1 (ECO-eLo ONLY) 3284
Generation 2 3285
Diesel Particulate Filter (DPF) Display 3286
General Description 3286
Passive Regeneration Only 3286
Regeneration Level 0 3286
Auto/Active Regeneration Inhibited 3287
Auto/Active Regeneration 3287
Regeneration Level 1 3287
Parked Regeneration Request 3288
Regeneration Level 2 3288
Warning Level 3289
Regeneration Level 3 3289
Service Level 3289
Regeneration Level 4 3289
Display, Diesel Particulate Filter (DPF), Revised 3289
Operator Interface 3290
Refer to Operator Manual 3290
CAN Communication Lost 3290
Passive Regeneration Only 3290
Regeneration Level 0 3290
Auto/Active Regeneration Inhibited 3291
Auto/Active Regeneration 3291
Regeneration Level 1 3291
Idle-up Auto/Active Regeneration 3291
Parked Regeneration Request 3292
Regeneration Level 2 3292
Warning Level 3293
Regeneration Level 3 3293
Service Level 3293
Regeneration Level 4 3293
Diesel Particulate Filter (DPF) Display 2-3 5T ICE Stage V 3294
Display, Diesel Particulate Filter (DPF), Stage V Engine 3294
Operator Interface 3294
Refer to Operator Manual 3294
CAN Communication Lost 3295
Passive Regeneration Only 3295
Regeneration Level 0 3295
Auto/Active Regeneration Inhibited 3295
Auto/Active Regeneration 3296
Regeneration Level 1 3296
Idle-up Auto/Active Regeneration 3296
Parked Regeneration Request 3296
Regeneration Level 2 3296
Warning Level 3298
Regeneration Level 3 3298
Service Level 3298
Regeneration Level 4 3298
Stage V Content 3298
Emissions System Malfunction 3298
Ash Load 3299
Diesel Particulate Filter (DPF) Display with Diesel Exhaust Fluid (DEF) 3300
Operator Interface 3300
Refer to Operator Manual 3300
CAN Communication Lost 3301
Passive Regeneration Only 3301
Regeneration Level 0 3301
Auto/Active Regeneration Inhibited 3301
Auto/Active Regeneration 3302
Regeneration Level 1 3302
Idle-up Auto/Active Regeneration 3302
Parked Regeneration Request 3302
Regeneration Level 2 3302
Warning Level 3304
Regeneration Level 3 3304
Service Level 3304
Regeneration Level 4 3304
Calibrations 3305
Calibrate Transmission Valve 3307
Set Tilt Stop Point 3307
Calibrate Loaded Weight 3308
Calibrate Travel Speed Sensor 3308
Calibrate Mazda LP and Gas Accelerator Pedal 3309
524223772-2200YRM1142-(01-2020)-US-EN 3311
General 3321
Display Switch Cluster 3324
Remove 3324
Install 3327
Direction Control and Turn Signal Levers 3327
Remove 3327
Install 3329
Key Switch 3329
Remove 3329
Install 3330
Display Switch Cluster Panel Bezel and Overlay 3330
Remove 3330
Install 3330
Steering Column Repair 3330
Remove 3330
Disassemble 3333
Assemble 3333
Install 3333
Sensors and Switches 3334
General 3334
Dash and Kick Panel, Remove and Install 3334
Remove 3334
Install 3335
Accelerator Pedal Position Sensor 3336
Remove 3336
Install 3339
Brake Fluid Level Switch 3340
Remove 3340
Install 3342
Service Brake Pedal Position Sensor 3343
Remove 3343
Install 3346
Parking Brake Sensor 3347
Remove 3347
Install 3348
Service Brake Pressure Sensor 3349
Remove 3349
Install 3351
Accumulator Pressure Switch For Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 3352
Remove 3352
Install 3352
Sensor Microswitch (Foot Directional Control Pedal) 3353
Remove 3353
Install 3356
Low Coolant Level Sensor 3357
Remove 3357
Install 3360
Fuel Level Sensor, Gas and Diesel Engines Only 3361
Remove 3361
Install 3362
Armrest Switch 3362
Remove 3362
Install 3364
Seat Sensor (Operator Presence System) 3364
Non-Suspension and Semi-Suspension Seats; For Lift truck Models GC/GLC030-35VX, GC/GLC040SVX (C809), GLP/GDP16-8VX, GLP/GDP20SVX (GP/GLP/GDP030-35VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GLC40-55VX; GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080-120VX) (F813, G813, H813, J813), and GLC/GDC60-70VX (GC/GLC/GDC135-155VX) (C879, D879, E879, F879) 3364
Remove 3364
Install 3365
Non-Suspension Seats; Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 3365
Remove 3365
Install 3366
Full Suspension Seats; All Lift Truck Models 3366
Remove 3366
Install 3366
Hood Shut Off Switch 3366
Remove 3366
Install 3369
Remote Key Switch 3370
Remove 3370
Install 3370
Hydraulic Filter Pressure Switch 3371
Remove 3371
Install 3373
Transmission Speed Sensor 3373
Remove 3373
Install 3376
Transmission Pressure Sensors 3377
Remove 3377
Install 3379
Transmission Temperature Sensor 3380
Remove 3380
Install 3382
Engine Speed Sensor 3384
Remove 3384
Install 3384
Intermediate Speed Sensor 3385
Remove 3385
Install 3385
Return to Set Tilt (Tilt Angle) Sensor 3385
Lift Truck Models GLC20-35VX (GC/GCL040-070VX, GC/GLC055SVX) (A910); GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809); GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP30VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810) 3385
Remove 3385
Install 3386
Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878), GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879), GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813), GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 3387
Remove 3387
Install 3388
Rear Horn Button Switch 3388
Remove 3388
Install 3389
Impact Sensor 3390
Lift Truck Models GC/GLC030-35VX, GC/GLC040SVX (C809), GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-35VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GLC40-55VX; GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080-120VX) (F813, G813, H813, J813), and GLC/GDC60-70VX (GC/GLC/GDC135-155VX,) (C879, D879, E879, F879) 3390
Remove 3390
Install 3393
Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878), GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 3393
Remove 3393
Install 3394
Load Weight Sensor 3395
Remove 3395
Install 3396
Engine and Fuel Sensors and Switches, Gas and LPG Trucks Equipped with Mazda EnginesFE and F2 3397
Engine and Fuel Sensors and Switches, Gas and LPG Trucks Equipped with GM Engines 3397
Crankshaft Position (CKP) Sensor 3397
Camshaft Position (CMP) Sensor 3397
Oil Pressure Sensor 3397
Manifold Absolute Pressure (MAP)/Manifold Air Temperature (MAT) Sensor 3397
Engine Coolant Temperature (ECT) Sensor 3398
Air Flow Restriction Switch 3398
Remove for GM 2 4L Gas and LPG Trucks 3398
Install for GM 2 4L Gas and LPG Trucks 3398
Oxygen Sensor 3399
Remove 3399
Install 3402
Engine and Fuel Sensors and Switches, PSI 4 3L LPG Engine 3403
Crankshaft Position (CKP) Sensor 3403
Camshaft Position (CMP) Sensor 3403
Oil Pressure Sensor 3403
Manifold Absolute Pressure (MAP)/Manifold Air Temperature (MAT) Sensor 3403
Engine Coolant Temperature (ECT) Sensor 3403
Air Flow Restriction Switch 3403
Oxygen Sensor 3403
Engine and Fuel Switches, GM 2 4L LPG Trucks Only 3403
Low LPG Pressure Switch 3403
Engine and Fuel Sensors and Switches, Yanmar Diesel Trucks 3404
Air Filter Restriction Switch 3404
Remove 3404
Install 3404
Oil Pressure Sensor 3404
Remove 3404
Install 3404
Engine Speed Sensor 3404
Remove 3404
Install 3404
Engine Coolant Temperature (ECT) Sensor 3404
Remove 3404
Install 3404
Throttle Position Sensor (TPS) 3407
Remove 3407
Install 3408
Fuel/Water Separator Sensor 3408
Remove 3408
Install 3408
Glow Plug Relay 3409
Remove 3409
Install 3411
Engine and Fuel Sensors and Switches, Cummins Diesel Engines 3411
Air Filter Restriction Switch 3411
Remove 3411
Install 3411
Engine Oil Pressure Sensor 3416
Remove 3416
Install 3416
Engine Speed Sensor 3416
Remove 3416
Install 3417
Engine Coolant Temperature (ECT) Sensor 3417
Remove 3417
Install 3418
Throttle Position Sensor (TPS) (Cummins 4 5L Only) 3419
Remove 3419
Install 3419
Fuel/Water Separator Sensor 3420
Remove 3420
Install 3420
Engine and Fuel Sensors and Switches, Kubota 3 8L Diesel Engine Without DPF 3421
Intake Air Temperature Sensor 3421
Remove 3421
Install 3422
Intake Air Pressure Sensor 3422
Remove 3422
Install 3422
Air Inlet Heater 3422
Remove 3422
Install 3423
Engine Oil Pressure Sensor 3423
Remove 3423
Install 3423
Engine Coolant Temperature (ECT) Sensor 3423
Remove 3423
Install 3423
Crankshaft Position Sensor 3424
Remove 3424
Install 3424
Adjust Shim Procedure 3425
Camshaft Position Sensor 3426
Remove 3426
Install 3426
Air Flow Restriction Sensor 3427
Remove 3427
Install 3427
Fuel/Water Separator 3427
Remove 3427
Install 3428
Engine and Fuel Sensors and Switches, Kubota 3 8L Diesel Engine With DPF 3428
Intake Air Temperature Sensor 3432
Remove 3432
Install 3433
Boost Sensor 3433
Remove 3433
Install 3434
Throttle Valve Assembly and Air Intake Heater 3434
Remove 3434
Install 3434
Engine Coolant Temperature (ECT) Sensor 3435
Remove 3435
Install 3435
Engine Oil Pressure Sensor 3435
Remove 3435
Install 3436
Crankshaft Position Sensor 3436
Remove 3436
Install 3436
Adjust Shim Procedure 3437
Camshaft Position Sensor 3438
Remove 3438
Install 3439
Differential Pressure Sensor 3439
Remove 3439
Install 3439
Mass Air Flow Sensor 3440
Remove 3440
Install 3441
Fuel/Water Separator 3441
Remove 3441
Install 3442
Engine and Fuel Sensors and Switches, Kubota 3 6L Diesel Engine 3442
Engine Coolant Temperature (ECT) Sensor 3443
Remove 3443
Install 3443
Throttle Position Sensor 3444
Engine Oil Pressure Sensor 3444
Remove 3444
Install 3444
Engine Speed Sensor 3444
Remove 3444
Install 3444
Fuel Shut Off Solenoid 3444
Remove 3444
Install 3444
Vehicle System Manager (VSM) 3445
General 3445
VSM Replacement 3445
Remove 3445
Install 3447
Programming a New VSM and/or Display Switch Cluster 3447
General 3447
PC Service Tool Software 3448
Data Transferring 3448
New VSM 3448
New (Blank) Display Switch Cluster 3448
Used (Non-Blank) Display Switch Cluster 3448
Power Distribution Module (PDM) and Component Parts 3450
Remove 3450
PDM as a Unit 3450
Install 3454
PDM as a Unit 3454
Remove and Install 3455
PDM Component Parts 3455
Transmission Control Unit 3455
Remove 3455
Install 3459
Battery 3461
Remove 3461
Install 3461
Lights 3462
Work Lights (Front and Rear) 3462
Remove 3462
Install 3462
Strobe Light 3463
Remove 3463
Install 3463
LED Tail, Backup, and Brake Lights 3464
Remove 3464
Install 3465
Front Marker/Turn Signal Lights 3466
Replacing Whole Front Marker/Turn Signal Light Assembly 3466
Remove 3466
Install 3466
Replacing Just the Front Marker/Turn Signal Light LED Light Lens 3467
Remove 3467
Install 3467
Diesel Particulate Filter (DPF) Display 3467
Remove 3467
Clean and Inspect 3468
Install 3468
Electronic-Hydraulic Controls – Generation 1 3469
E-Hydraulic Controls – Test 3469
Mini-Levers 3469
Full Stroke Test 3469
Function Returns to Neutral Test 3469
Push Button Switch 3469
General 3470
Mini-Lever Replacement 3470
Remove 3470
Clean and Inspect 3471
Install 3471
Push Button Switch Replacement 3472
Remove 3472
Install 3474
Mini-Lever Module (MLM) 3474
Remove 3474
Install 3474
Joystick 3475
Remove and Disassemble 3475
Inspect 3475
Assemble and Install 3475
Electronic-Hydraulic Controls – Generation 2, Before January, 2020 3476
General 3476
Mini-levers, Remove and Install 3476
Armrest Assembly 3477
Remove 3477
Install 3480
Horn Button 3480
Remove 3480
Install 3480
Direction Control Switch 3481
Remove 3481
Install 3481
push (override) buttons and Toggle Switch 3481
Remove 3482
Install 3483
Joystick 3484
Remove and Disassemble 3484
Inspect 3484
Assemble and Install 3484
Joystick Armrest Slider Assembly 3485
Remove 3485
Install 3486
Electronic-Hydraulic Controls, After January, 2020 3486
E-Hydraulic Controls – TEST 3486
Mini-Levers 3486
Full Stroke Test 3486
Function Returns to Neutral Test 3486
Push (Override) Button 3487
General 3487
Mini-levers, Remove and Install 3487
Armrest Assembly 3488
Remove 3488
Install 3491
Horn Button 3491
Remove 3491
Install 3491
Direction Control Switch 3491
Remove 3491
Install 3492
Push (Override) buttons and Toggle Switch 3492
Remove 3493
Install 3495
Special Tools 3496
524223772-2200YRM1142-(08-2021)-US-EN 3499
General 3509
Display Switch Cluster 3513
Remove 3513
Install 3515
Direction Control and Turn Signal Levers 3515
Remove 3515
Install 3516
Key Switch 3517
Remove 3517
Install 3518
Display Switch Cluster Panel Bezel and Overlay 3518
Remove 3518
Install 3518
Steering Column Repair 3519
Remove 3519
Disassemble 3522
Assemble 3522
Install 3522
Sensors and Switches 3523
General 3523
Dash and Kick Panel, Remove and Install 3523
Remove 3523
Install 3524
Accelerator Pedal Position Sensor 3524
Remove 3524
Install 3528
Brake Fluid Level Switch 3529
Remove 3529
Install 3530
Service Brake Pedal Position Sensor 3532
Remove 3532
Install 3534
Parking Brake Sensor 3535
Remove 3535
Install 3537
Service Brake Pressure Sensor 3537
Remove 3537
Install 3539
Accumulator Pressure Switch For Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 3541
Remove 3541
Install 3541
Sensor Microswitch (Foot Directional Control Pedal) 3541
Remove 3541
Install 3544
Low Coolant Level Sensor 3545
Remove 3545
Install 3548
Fuel Level Sensor, Gas and Diesel Engines Only 3549
Remove 3549
Install 3550
Armrest Switch 3550
Remove 3550
Install 3552
Seat Sensor (Operator Presence System) 3552
Non-Suspension and Semi-Suspension Seats; For Lift truck Models GC/GLC030-35VX, GC/GLC040SVX (C809), GLP/GDP16-8VX, GLP/GDP20SVX (GP/GLP/GDP030-35VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GLC40-55VX; GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080-120VX) (F813, G813, H813, J813), and GLC/GDC60-70VX (GC/GLC/GDC135-155VX) (C879, D879, E879, F879) 3552
Remove 3552
Install 3553
Non-Suspension Seats; Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 3553
Remove 3553
Install 3553
Full Suspension Seats; All Lift Truck Models 3554
Remove 3554
Install 3554
Hood Shut Off Switch 3555
Remove 3555
Install 3557
Remote Key Switch 3558
Remove 3558
Install 3558
Hydraulic Filter Pressure Switch 3559
Remove 3559
Install 3561
Transmission Speed Sensor 3561
Remove 3561
Install 3564
Transmission Pressure Sensors 3565
Remove 3565
Install 3567
Transmission Temperature Sensor 3568
Remove 3568
Install 3570
Engine Speed Sensor 3572
Remove 3572
Install 3573
Intermediate Speed Sensor 3573
Remove 3573
Install 3573
Return to Set Tilt (Tilt Angle) Sensor 3574
Lift Truck Models GLC20-35VX (GC/GCL040-070VX, GC/GLC055SVX) (A910); GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX (C809); GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP30VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810) 3574
Remove 3574
Install 3574
Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878), GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879), GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813), GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 3574
Remove 3575
Install 3576
Rear Horn Button Switch 3577
Remove 3577
Install 3577
Impact Sensor 3578
Lift Truck Models GC/GLC030-35VX, GC/GLC040SVX (C809), GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-35VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GLC40-55VX; GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080-120VX) (F813, G813, H813, J813), and GLC/GDC60-70VX (GC/GLC/GDC135-155VX,) (C879, D879, E879, F879) 3578
Remove 3578
Install 3580
Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878), GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 3580
Remove 3580
Install 3581
Load Weight Sensor 3581
Remove 3581
Install 3583
Engine and Fuel Sensors and Switches, Gas and LPG Trucks Equipped with Mazda EnginesFE and F2 3584
Engine and Fuel Sensors and Switches, Gas and LPG Trucks Equipped with GM Engines 3584
Crankshaft Position (CKP) Sensor 3584
Camshaft Position (CMP) Sensor 3584
Oil Pressure Sensor 3584
Manifold Absolute Pressure (MAP)/Manifold Air Temperature (MAT) Sensor 3584
Engine Coolant Temperature (ECT) Sensor 3585
Air Flow Restriction Switch 3585
Remove for GM 2 4L Gas and LPG Trucks 3585
Install for GM 2 4L Gas and LPG Trucks 3585
Oxygen Sensor 3586
Remove 3586
Install 3589
Engine and Fuel Sensors and Switches, PSI 4 3L LPG Engine 3590
Crankshaft Position (CKP) Sensor 3590
Camshaft Position (CMP) Sensor 3590
Oil Pressure Sensor 3590
Manifold Absolute Pressure (MAP)/Manifold Air Temperature (MAT) Sensor 3590
Engine Coolant Temperature (ECT) Sensor 3590
Air Flow Restriction Switch 3590
Oxygen Sensor 3590
Engine and Fuel Switches, GM 2 4L LPG Trucks Only 3590
Low LPG Pressure Switch 3590
Engine and Fuel Sensors and Switches, Yanmar Diesel Trucks 3591
Air Filter Restriction Switch 3591
Remove 3591
Install 3591
Oil Pressure Sensor 3591
Remove 3591
Install 3591
Engine Speed Sensor 3591
Remove 3591
Install 3591
Engine Coolant Temperature (ECT) Sensor 3591
Remove 3591
Install 3591
Throttle Position Sensor (TPS) 3594
Remove 3594
Install 3595
Fuel/Water Separator Sensor 3595
Remove 3595
Install 3595
Glow Plug Relay 3596
Remove 3596
Install 3598
Engine and Fuel Sensors and Switches, Cummins Diesel Engines 3598
Air Filter Restriction Switch 3598
Remove 3598
Install 3599
Engine Oil Pressure Sensor 3603
Remove 3603
Install 3603
Engine Speed Sensor 3603
Remove 3603
Install 3604
Engine Coolant Temperature (ECT) Sensor 3604
Remove 3604
Install 3605
Throttle Position Sensor (TPS) (Cummins 4 5L Only) 3606
Remove 3606
Install 3606
Fuel/Water Separator Sensor 3607
Remove 3607
Install 3607
Engine and Fuel Sensors and Switches, Kubota 3 8L Diesel Engine Without DPF 3608
Intake Air Temperature Sensor 3608
Remove 3608
Install 3609
Intake Air Pressure Sensor 3609
Remove 3609
Install 3609
Air Inlet Heater 3609
Remove 3609
Install 3610
Engine Oil Pressure Sensor 3610
Remove 3610
Install 3610
Engine Coolant Temperature (ECT) Sensor 3610
Remove 3610
Install 3610
Crankshaft Position Sensor 3611
Remove 3611
Install 3611
Adjust Shim Procedure 3612
Camshaft Position Sensor 3613
Remove 3613
Install 3613
Air Flow Restriction Sensor 3613
Remove 3613
Install 3614
Fuel/Water Separator 3614
Remove 3614
Install 3615
Engine and Fuel Sensors and Switches, Kubota 3 8L Diesel Engine With DPF 3615
Intake Air Temperature Sensor 3619
Remove 3619
Install 3620
Boost Sensor 3620
Remove 3620
Install 3621
Throttle Valve Assembly and Air Intake Heater 3621
Remove 3621
Install 3621
Engine Coolant Temperature (ECT) Sensor 3622
Remove 3622
Install 3622
Engine Oil Pressure Sensor 3623
Remove 3623
Install 3623
Crankshaft Position Sensor 3623
Remove 3623
Install 3623
Adjust Shim Procedure 3624
Camshaft Position Sensor 3626
Remove 3626
Install 3626
Differential Pressure Sensor 3626
Remove 3626
Install 3627
Mass Air Flow Sensor 3627
Remove 3627
Install 3628
Fuel/Water Separator 3629
Remove 3629
Install 3630
Engine and Fuel Sensors and Switches, Kubota 3 6L Diesel Engine 3631
Engine Coolant Temperature (ECT) Sensor 3632
Remove 3632
Install 3632
Throttle Position Sensor 3632
Engine Oil Pressure Sensor 3632
Remove 3632
Install 3632
Engine Speed Sensor 3632
Remove 3632
Install 3632
Fuel Shut Off Solenoid 3633
Remove 3633
Install 3633
Vehicle System Manager (VSM) 3634
General 3634
VSM Replacement 3634
Remove 3634
Install 3636
Programming a New VSM and/or Display Switch Cluster 3636
General 3636
PC Service Tool Software 3637
Data Transferring 3637
New VSM 3637
New (Blank) Display Switch Cluster 3637
Used (Non-Blank) Display Switch Cluster 3637
Power Distribution Module (PDM) and Component Parts 3640
Remove 3640
PDM as a Unit 3640
Install 3643
PDM as a Unit 3643
Remove and Install 3644
PDM Component Parts 3644
Transmission Control Unit (TCU) 3645
Remove, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 3645
Install, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 3645
Remove, Lift Truck Models GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879) 3646
Install, Lift Truck Models GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879) 3646
Remove, Lift Truck Models GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879) Equipped with 3-Speed Transmission and Manufactured Before December, 2018 3646
Install, Lift Truck Models GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879) Equipped With 3-Speed Transmission and Manufactured Before December, 2018 3647
Remove, Lift Truck Models GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879, G879) Equipped with 3-Speed Transmission and Manufactured Between December, 2018 and July, 2021 3648
Install, Lift Truck Models GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879, G879) Equipped with 3-Speed Transmission and Manufactured Between December, 2018 and July, 2021 3650
Remove, Lift Truck Models GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879, G879) Equipped with 3-Speed Transmission and Manufactured After July, 2021 3650
Install, Lift Truck Models GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879) Equipped With 3-Speed Transmission and Manufactured After July, 2021 3650
Battery 3651
Remove 3651
Install 3651
Lights 3652
Work Lights (Front and Rear) 3652
Remove 3652
Install 3652
Strobe Light 3653
Remove 3653
Install 3653
LED Tail, Backup, and Brake Lights 3654
Remove 3654
Install 3655
Front Marker/Turn Signal Lights 3656
Replacing Whole Front Marker/Turn Signal Light Assembly 3656
Remove 3656
Install 3656
Replacing Just the Front Marker/Turn Signal Light LED Light Lens 3657
Remove 3657
Install 3657
Diesel Particulate Filter (DPF) Display 3658
Remove 3658
Clean and Inspect 3659
Install 3659
Electronic-Hydraulic Controls – Generation 1 3660
E-Hydraulic Controls – Test 3660
Mini-Levers 3660
Full Stroke Test 3660
Function Returns to Neutral Test 3660
Push Button Switch 3660
General 3661
Mini-Lever Replacement 3661
Remove 3661
Clean and Inspect 3662
Install 3662
Push Button Switch Replacement 3663
Remove 3663
Install 3665
Mini-Lever Module (MLM) 3665
Remove 3665
Install 3665
Joystick 3666
Remove and Disassemble 3666
Inspect 3666
Assemble and Install 3666
Electronic-Hydraulic Controls – Generation 2, Before January, 2020 3667
General 3667
Mini-levers, Remove and Install 3667
Armrest Assembly 3668
Remove 3668
Install 3671
Horn Button 3671
Remove 3671
Install 3671
Direction Control Switch 3672
Remove 3672
Install 3672
push (override) buttons and Toggle Switch 3672
Remove 3673
Install 3674
Joystick 3675
Remove and Disassemble 3675
Inspect 3675
Assemble and Install 3675
Joystick Armrest Slider Assembly 3676
Remove 3676
Install 3677
Electronic-Hydraulic Controls, After January, 2020 3678
E-Hydraulic Controls – TEST 3678
Mini-Levers 3678
Full Stroke Test 3678
Function Returns to Neutral Test 3678
Push (Override) Button 3678
General 3679
Mini-levers, Remove and Install 3679
Armrest Assembly 3680
Remove 3680
Install 3683
Horn Button 3683
Remove 3683
Install 3683
Direction Control Switch 3683
Remove 3683
Install 3684
Push (Override) buttons and Toggle Switch 3684
Remove 3685
Install 3687
Special Tools 3688
524223779-8000YRM1152-(03-2020)-US-EN 3691
General Information About Diagrams and Schematics 3695
Symbol Definitions 3695
Diagrams Manual Applications 3696
Diagrams and Schematics 3698
524223779-8000YRM1152-(06-2021)-US-EN 3761
General Information About Diagrams and Schematics 3765
Symbol Definitions 3765
Diagrams Manual Applications 3766
Diagrams and Schematics 3768
524223780-8000YRM1134-(03-2020)-US-EN 3829
Series Code / Model Designation Reference Table 3835
Description 3837
Proc_Cal_001: Service Password Entry 3839
When to Perform 3839
Why Perform 3839
How to Perform 3839
Proc_Cal_002: Hydraulic Valve Calibration Warm Up and Air Bleed 3840
When to Perform 3840
Calibration Order 3840
Why Perform 3840
How to Perform 3841
Proc_Cal_003: Save and Exit 3842
When to Perform 3842
Why Perform 3842
How to Perform 3842
Proc_Cal_004: Lift Valve Output Threshold 3843
When to Perform 3843
Calibration Order 3843
Why Perform 3843
How to Perform 3844
Proc_Cal_005: Lower Valve Output Threshold 3846
When to Perform 3846
Calibration Order 3846
Why Perform 3846
How to Perform 3846
Proc_Cal_006: Tilt Back Valve Output Threshold 3849
When to Perform 3849
Calibration Order 3849
Why Perform 3849
How to Perform 3849
Proc_Cal_007: Tilt Forward Valve Output Threshold 3852
When to Perform 3852
Calibration Order 3852
Why Perform 3852
How to Perform 3852
Proc_Cal_008: Aux 1 Dir A Valve Output Threshold 3855
When to Perform 3855
Calibration Order 3855
Why Perform 3855
How to Perform 3855
Proc_Cal_009: Aux 1 Dir B Valve Output Threshold 3858
When to Perform 3858
Calibration Order 3858
Why Perform 3858
How to Perform 3858
Proc_Cal_010: Aux 2 Dir A Valve Output Threshold 3861
When to Perform 3861
Calibration Order 3861
Why Perform 3861
How to Perform 3861
Proc_Cal_011: Aux 2 Dir B Valve Output Threshold 3864
When to Perform 3864
Calibration Order 3864
Why Perform 3864
How to Perform 3864
Proc_Cal_012: Aux 3 Dir A Valve Output Threshold 3867
When to Perform 3867
Calibration Order 3867
Why Perform 3867
How to Perform 3867
Proc_Cal_013: Aux 3 Dir B Valve Output Threshold 3870
When to Perform 3870
Calibration Order 3870
Why Perform 3870
How to Perform 3870
Proc_Cal_014: Load Weight Zero Point 3874
When to Perform 3874
Calibration Order 3874
Why Perform 3874
How to Perform 3874
Proc_Cal_015: Loaded Weight Calibration 3876
When to Perform 3876
Calibration Order 3876
Why Perform 3876
How to Perform 3876
Proc_Cal_016: Transmission Valve Calibration 3879
Applicable System/Option 3879
When to Perform 3879
Calibration Order 3879
Why Perform 3879
How to Perform 3879
Proc_Cal_016A: Transmission Valve Calibration-Electronic Extended Function 3881
Applicable System/Option 3881
When to Perform 3881
Calibration Order 3881
Why Perform 3881
How to Perform 3881
Proc_Cal_016B: Trans Valve Calibration-Electronic and Electronic Extended Function 3883
Applicable System/Option 3883
When to Perform 3883
Calibration Order 3883
Why Perform 3883
How to Perform 3884
Proc_Cal_019: Mazda LP and Gas Accelerator Pedal Adjustment 3885
Required Tools 3885
When to Perform 3885
Calibration Order 3885
Why Perform 3886
How to Perform 3886
Proc_Cal_025: Hydraulic Valve Pressure Gage Installation 3887
When to Perform 3887
Why Perform 3887
How to Perform 3887
Proc_Cal_026: Travel Speed Calibration 3889
When to Perform 3889
Calibration Order 3889
Why Perform 3889
How to Perform 3889
524223780-8000YRM1134-(05-2022)-US-EN 3893
Series Code / Model Designation Reference Table 3899
Description 3902
Proc_Cal_001: Service Password Entry 3904
When to Perform 3904
Why Perform 3904
How to Perform 3904
Proc_Cal_002: Hydraulic Valve Calibration Warm Up and Air Bleed 3905
When to Perform 3905
Calibration Order 3905
Why Perform 3905
How to Perform 3905
Proc_Cal_003: Save and Exit 3907
When to Perform 3907
Why Perform 3907
How to Perform 3907
Proc_Cal_004: Lift Valve Output Threshold 3908
When to Perform 3908
Calibration Order 3908
Why Perform 3908
How to Perform 3908
Proc_Cal_005: Lower Valve Output Threshold 3911
When to Perform 3911
Calibration Order 3911
Why Perform 3911
How to Perform 3911
Proc_Cal_006: Tilt Back Valve Output Threshold 3914
When to Perform 3914
Calibration Order 3914
Why Perform 3914
How to Perform 3914
Proc_Cal_007: Tilt Forward Valve Output Threshold 3917
When to Perform 3917
Calibration Order 3917
Why Perform 3917
How to Perform 3917
Proc_Cal_008: Aux 1 Dir A Valve Output Threshold 3920
When to Perform 3920
Calibration Order 3920
Why Perform 3920
How to Perform 3920
Proc_Cal_009: Aux 1 Dir B Valve Output Threshold 3923
When to Perform 3923
Calibration Order 3923
Why Perform 3923
How to Perform 3923
Proc_Cal_010: Aux 2 Dir A Valve Output Threshold 3926
When to Perform 3926
Calibration Order 3926
Why Perform 3926
How to Perform 3926
Proc_Cal_011: Aux 2 Dir B Valve Output Threshold 3929
When to Perform 3929
Calibration Order 3929
Why Perform 3929
How to Perform 3929
Proc_Cal_012: Aux 3 Dir A Valve Output Threshold 3932
When to Perform 3932
Calibration Order 3932
Why Perform 3932
How to Perform 3932
Proc_Cal_013: Aux 3 Dir B Valve Output Threshold 3935
When to Perform 3935
Calibration Order 3935
Why Perform 3935
How to Perform 3935
Proc_Cal_014: Load Weight Zero Point 3938
When to Perform 3938
Calibration Order 3938
Why Perform 3938
How to Perform 3938
Proc_Cal_015: Loaded Weight Calibration 3940
When to Perform 3940
Calibration Order 3940
Why Perform 3940
How to Perform 3940
Proc_Cal_016: Transmission Valve Calibration 3943
Applicable System/Option 3943
When to Perform 3943
Calibration Order 3943
Why Perform 3943
How to Perform 3943
Proc_Cal_016A: Transmission Valve Calibration-Electronic Extended Function 3945
Applicable System/Option 3945
When to Perform 3945
Calibration Order 3945
Why Perform 3945
How to Perform 3945
Proc_Cal_016B: Trans Valve Calibration-Electronic and Electronic Extended Function 3948
Applicable System/Option 3948
When to Perform 3948
Calibration Order 3948
Why Perform 3948
How to Perform 3948
Proc_Cal_019: Mazda LP and Gas Accelerator Pedal Adjustment 3951
Required Tools 3951
When to Perform 3951
Calibration Order 3951
Why Perform 3951
How to Perform 3951
Proc_Cal_025: Hydraulic Valve Pressure Gage Installation 3953
When to Perform 3953
Why Perform 3953
How to Perform 3953
Proc_Cal_026: Travel Speed Calibration 3955
When to Perform 3955
Calibration Order 3955
Why Perform 3955
How to Perform 3955
524262275-0900YRM1242-(04-2018)-US-EN 3959
General 3965
Hoses Replacement 3965
LPG Tank and Bracket Replacement 3966
LPG Tank, Lift Truck Models GLC40, 45, 55VX; GLC55SVX; GLC080, 100, 120VX; GLC080, 100VXBCS; GLC120SVX; GLC120VXPRS) (E818), GLP40VX5/VX6; GLP45SVX5, GLP45VX6; GLP50-55VX (GLP080, 90, 100, 110, 120VX) (F813, G813, H813), and GLC60VX, GLC70VX (GLC135VX, GLC155VX) (D879) 3966
Remove 3966
Install 3969
LPG Tank Bracket, Lift Truck Models GLC40, 45, 55VX; GLC55SVX; GLC080, 100, 120VX; GLC080, 100VXBCS; GLC120SVX; GLC120VXPRS) (E818), GLP40VX5/VX6; GLP45SVX5, GLP45VX6; GLP50-55VX (GLP080, 90, 100, 110, 120VX) (F813, G813, H813), and GLC60VX, GLC70VX (GLC135VX, GLC155VX) (D879) 3970
Remove 3970
Install 3970
LPG Tank Bracket Alignment Pin, Lift Truck Models GLC40, 45, 55VX; GLC55SVX; GLC080, 100, 120VX; GLC080, 100VXBCS; GLC120SVX; GLC120VXPRS) (E818), GLP40VX5/VX6; GLP45SVX5, GLP45VX6; GLP50-55VX (GLP080, 90, 100, 110, 120VX) (F813, G813, H813), and GLC60VX, GLC70VX (GLC135VX, GLC155VX) (D879) 3970
Remove 3970
Install 3972
LPG Tank, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) 3973
Remove 3973
Install 3975
LPG Tank Bracket, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) 3975
Remove 3975
Install 3975
High Pressure Fuel Filter Unit Repair 3975
Fuel Filter Element 3976
Remove 3976
Clean/Inspect 3977
Install 3977
Fuel Filter Housing 3977
Remove 3977
Disassemble 3978
Assemble 3978
Install 3978
Electronic Throttle Body Repair 3979
Remove 3979
Clean/Inspect 3980
Install 3980
Fuel Injector Repair 3981
Fuel Rail 3981
Remove for Lift Trucks Built Before January, 2010 3981
Remove for Lift Trucks Built After January, 2010 3983
Install for Lift Trucks Built Before January, 2010 3984
Install for Lift Trucks Built After January, 2010 3985
Fuel Injectors and Adapters 3985
Remove for Lift Trucks Built Before January, 2010 3985
Remove for Lift Trucks Built After January, 2010 3987
Clean 3988
Install for Lift Trucks Built Before January, 2010 3988
Install for Lift Trucks Built After January, 2010 3990
LPG Regulator Repair 3990
LPG Regulator 3990
Remove for Lift Trucks Built Before January, 2010 3990
Remove for Lift Trucks Built After January, 2010 3991
Install for Lift Trucks Built Before January, 2010 3993
Install for Lift Trucks Built After January, 2010 3993
LPG Regulator Fuel Filter 3994
Remove 3994
Install 3995
Lock-Off Solenoid and Cartridge 3995
Remove 3995
Install 3996
Control System 3996
Electronic Control Unit (ECU) and Injector Driver Modules Assembly 3996
Remove 3996
Install 3997
Electronic Control Unit (ECU) 3998
Remove 3998
Install 3998
Injector Driver Modules 3999
Remove 3999
Install 3999
Fuel Pressure Sensor 4000
Remove 4000
Install 4000
Low LPG Pressure Switch 4000
Remove 4000
Install 4001
LPG Pressure Sensor 4001
Remove 4001
Install 4002
Oxygen Sensor 4002
Exhaust System Repair 4003
GM 4 3L Engine for Lift Truck Model GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818) 4003
Remove for Lift Trucks Built Before January, 2010 4003
Remove for Lift Trucks Built After January, 2010 4005
Inspect 4007
Install for Lift Trucks Built Before January, 2010 4007
Install for Lift Trucks Built After January, 2010 4007
GM 4 3L Engine for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813) 4008
Remove for Lift Trucks Built Before January, 2010 4008
Remove for Lift Trucks Built After January, 2010 4010
Inspect 4013
Install for Lift Trucks Built Before January, 2010 4013
Install for Lift Trucks Built After January, 2010 4014
GM 4 3L Engine for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878) 4015
Remove for Lift Trucks Built Before January, 2010 4015
Remove for Lift Trucks Built After January, 2010 4018
Inspect 4019
Install for Lift Trucks Built Before January, 2010 4020
Install for Lift Trucks Built After January, 2010 4020
GM 4 3L Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879) 4021
Remove for Lift Trucks Built Before January, 2010 4021
Remove for Lift Trucks Built After January, 2010 4024
Inspect 4025
Install for Lift Trucks Built Before January, 2010 4026
Install for Lift Trucks Built After January, 2010 4026
Oxygen Sensor 4027
Remove 4027
Install 4028
LPG Fuel Testing 4028
General 4028
Available Fuel Tests 4028
Composition Test (ASTM D-2163) 4028
Ammonia Test (ASTM D-4490) 4029
Basic Nitrogen Test (ASTM UOP269-90) 4029
Residues Test (ASTM D-2158) 4029
Vapor Pressure Test (ASTM D-2598) 4029
Sulfur Compounds Test (ASTM D-5623) 4029
Methanol Test (ASTM D-4864) 4029
Copper Corrosion (ASTM D-1838) 4029
Where To Send LPG Fuel Samples For Testing 4029
524262276-0900YRM1244-(06-2012)-US-EN 4033
toc 4033
Gasoline Fuel System 4033
Safety Precautions Maintenance and Repair 4034
General 4037
Electronic Throttle Body Repair 4037
Electronic Throttle Body 4037
Remove 4037
Clean/Inspect 4037
Install 4038
Fuel System Repair 4039
Before Repair Procedure 4039
After Repair Procedure 4039
Fuel Leakage Check for Lift Trucks Built Before January, 2010 4039
Fuel Leakage Check for Lift Trucks Built After January, 2010 4040
Fuel Line Pressure Check 4042
Fuel Injector Repair 4043
Remove 4043
Install 4053
Control System 4054
Electronic Control Unit (ECU) 4054
Remove for Lift Trucks Built Before January, 2010 4054
Remove for Lift Trucks Built After January, 2010 4055
Install for Lift Trucks Built Before January, 2010 4056
Install for Lift Trucks Built After January, 2010 4057
Exhaust System Repair 4058
GM 4 3L Engine for Lift Truck Model GLC40, 45, 55VX; GLC55SVX; ( 4058
Remove for Lift Trucks Built Before January, 2010 4058
Remove for Lift Trucks Built After January, 2010 4060
Inspect 4060
Install for Lift Trucks Built Before January, 2010 4062
Install for Lift Trucks Built After January, 2010 4062
GM 4 3L Engine for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45 4063
Remove for Lift Trucks Built Before January, 2010 4063
Remove for Lift Trucks Built After January, 2010 4065
Inspect 4067
Install for Lift Trucks Built Before January, 2010 4067
Install for Lift Trucks Built After January, 2010 4068
GM 4 3L Engine for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (G 4069
Remove for Lift Trucks Built Before January, 2010 4069
Remove for Lift Trucks Built After January, 2010 4071
Inspect 4073
Install for Lift Trucks Built Before January, 2010 4073
Install for Lift Trucks Built After January, 2010 4074
GM 4 3L Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (G 4074
Remove for Lift Trucks Built Before January, 2010 4074
Remove for Lift Trucks Built After January, 2010 4077
Inspect 4077
Install for Lift Trucks Built Before January, 2010 4079
Install for Lift Trucks Built After January, 2010 4079
Oxygen Sensor 4080
Remove 4080
Install 4080
524262279-1800YRM1247-(06-2021)-US-EN 4083
General 4087
Dry Brake System 4087
Wet Brake System 4087
Service Brakes Repair (Dry Brake) 4091
Remove and Disassemble 4091
Clean 4093
Inspect 4094
Assemble and Install 4095
Adjust 4098
Parking Brake Repair 4099
Dry Brake System 4099
Remove and Disassembly 4099
Assemble and Install 4101
Wet Brake System 4101
Remove and Install 4101
Assemble and Install 4108
Adjust 4108
Dry Brake System 4108
Wet Brake System 4109
Lift Trucks With a Pedal or Forward Reverse LeverFoot Directional Control 4109
Master Cylinder Repair 4111
Remove 4111
Disassemble 4115
Clean and Inspect 4116
Assemble 4117
Install and Adjust 4117
Accumulator 4120
Pre-Charge Check 4120
Remove 4121
Install 4123
Modulating Brake Valve, Accumulator Charge Valve, and Accumulator 4124
Remove 4124
Modulating Brake Valve 4126
Disassemble 4126
Clean and Inspect 4127
Assemble 4127
Accumulator Charge Valve 4128
Disassemble 4128
Clean and Inspect 4130
Assemble 4130
Install 4131
Pressure Checks 4132
Accumulator Charge Valve Check 4132
Accumulator Check 4132
Service Brakes Adjustment (Dry Brake) 4133
Service Brakes Adjustment 4133
Brake System Air Removal 4135
Using Pressure Bleed System 4135
Using Brake Pedal Pressure 4135
Lift Truck Models with Master Cylinder 4135
Lift Truck Models with Modulating Brake Valve 4136
Brake Pedal Adjustment 4137
For Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813), GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879, G879), and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4137
For Lift Truck Model GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 4138
Free Pedal Adjustment 4140
Torque Specifications 4141
524262279-1800YRM1247-(09-2018)-US-EN 4143
General 4147
Dry Brake System 4147
Wet Brake System 4148
Service Brakes Repair (Dry Brake) 4152
Remove and Disassemble 4152
Clean 4154
Inspect 4155
Assemble and Install 4155
Adjust 4159
Parking Brake Repair 4159
Dry Brake System 4160
Remove and Disassembly 4160
Assemble and Install 4162
Wet Brake System 4162
Remove and Install 4163
Assemble and Install 4169
Adjust 4169
Dry Brake System 4169
Wet Brake System 4170
Lift Trucks With a Pedal or Forward Reverse LeverFoot Directional Control 4170
Master Cylinder Repair 4171
Remove 4171
Disassemble 4176
Clean and Inspect 4177
Assemble 4178
Install and Adjust 4178
Accumulator 4180
Pre-Charge Check 4181
Remove 4182
Install 4184
Modulating Brake Valve, Accumulator Charge Valve, and Accumulator 4184
Remove 4185
Modulating Brake Valve 4186
Disassemble 4186
Clean and Inspect 4188
Assemble 4188
Accumulator Charge Valve 4189
Disassemble 4189
Clean and Inspect 4191
Assemble 4191
Install 4192
Pressure Checks 4193
Accumulator Charge Valve Check 4193
Accumulator Check 4193
Service Brakes Adjustment (Dry Brake) 4194
Service Brakes Adjustment 4194
Brake System Air Removal 4195
Using Pressure Bleed System 4195
Using Brake Pedal Pressure 4196
Lift Truck Models with Master Cylinder 4196
Lift Truck Models with Modulating Brake Valve 4196
Brake Pedal Adjustment 4197
For Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813), GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879), and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4197
For Lift Truck Model GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 4198
Free Pedal Adjustment 4200
Torque Specifications 4201
524265337-0600YRM1251-(09-2015)-US-EN 4205
General 4211
Engine Removal and Installation 4211
Cylinder Head Repair 4211
Remove and Disassemble 4211
Clean and Inspect 4213
Valve Oil Seals 4216
Remove and Disassemble 4216
Cylinder Leak Down Test 4216
Clean and Inspect 4217
Assemble and Install 4217
Valve Guides and Seats, Repairs 4219
Valves, Repair 4219
Valve Seats, Repair 4220
Valve Springs 4221
Assemble and Install 4222
Engine Block Cleaning and Inspection 4225
Clean and Inspect 4226
Piston Bore Preparation 4228
Engine Mounts Installation 4228
Remove 4228
Clean and Inspect 4229
Install 4229
Lubrication System Repair 4230
Oil Pump, Remove and Disassemble 4230
Clean and Inspect 4231
Oil Pump, Assemble and Install 4232
Oil Pan, Install 4234
Timing Cover, Timing Sprockets, Camshaft, and Valve Lifters 4236
Timing Cover 4236
Remove 4236
Install 4238
Timing Sprockets 4238
Remove 4238
Install 4238
Camshaft 4238
Remove 4238
Inspect 4239
Install 4239
Balance Shaft 4240
Remove 4240
Install 4241
Valve Lifters 4242
Remove 4242
Clean and Inspect 4242
Install 4243
Crankshaft Repair 4243
Remove 4244
Inspect and Repair 4244
How to Check Clearance Between Main Bearings and Their Journals 4245
Install 4246
Piston and Connecting Rod Assemblies Repair 4248
Connecting Rod Bearings, Replace 4248
Piston and Connecting Rod Assemblies, Remove 4249
Disassemble 4249
Piston, Clean and Inspect 4250
Cylinder Bores, Inspect and Repair 4250
Piston Rings 4251
Assemble 4252
Piston and Connecting Rod Assemblies, Install 4252
Flywheel and Flywheel Housing Repair 4252
Flywheel, Remove 4253
Clean 4253
Inspect 4253
Flywheel, Install 4254
Coolant Pump Repair 4254
Remove 4254
Clean and Inspect 4255
Install 4255
Thermostat Replacement 4255
Remove 4256
Thermostat Operation Check 4256
Install 4256
Starter Replacement 4257
4257
Remove 4257
Install 4260
Fan Assembly Replacement 4261
Remove 4261
Inspect 4263
Install 4263
Drive Belt Installation 4264
Remove 4264
Clean 4264
Inspect 4264
Installation 4265
Compression Check 4266
Engine Specifications 4266
Engine Data 4266
Cylinder Head 4266
Hydraulic Valve Lifter 4267
Camshaft 4267
Pistons 4267
Crankshaft 4268
Connecting Rods 4268
Balance Shaft 4269
Cooling System 4269
Lubrication System 4269
Torque Specifications 4270
524265342-4000YRM1250-(06-2021)-US-EN 4275
Safety Procedures When Working Near Mast 4281
Fork Replacement 4284
Remove, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012 4284
Remove, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner 4285
Remove, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017GLC40, 45, 55VX, GLC55SVX (GC/GLC080, 100, 120VX, GC/GLC80, 100VXBCS, GC/GLC120SVX, GC/GLC120VXPRS (G818) and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX (K813) 4287
Install, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012 4288
Install, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner 4289
Install, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017 GLC40, 45, 55VX, GLC55SVX (GC/GLC080, 100, 120VX, GC/GLC80, 100VXBCS, GC/GLC120SVX, GC/GLC120VXPRS (G818) and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX (K813) 4290
Checks, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012 4290
Checks, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017GLC40, 45, 55VX, GLC55SVX (GC/GLC080, 100, 120VX, GC/GLC80, 100VXBCS, GC/GLC120SVX, GC/GLC120VXPRS (G818) and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX (K813) 4291
Checks, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner 4292
Fixed Carriage Replacement 4294
Remove, Carriage With Hook Forks 4294
Remove, Carriage With Pin Type Forks Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4302
Install, Carriage With Hook Forks 4303
Install, Carriage With Pin Type Forks Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4303
Disconnecting Attachment Hydraulic Quick Disconnect Hoses 4304
Connecting Attachment Hydraulic Quick Disconnect Hoses 4304
Integral Sideshift Carriage Repair 4305
Remove, for lift truck models ERC35-55HG (ERC70-120HH) (C839), GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818) and GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) 4305
Disassemble 4305
Clean and Inspect 4308
Assemble 4308
Install, for lift truck models ERC35-55HG (ERC70-120HH) (C839), GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818) and GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) 4309
Hang On Sideshift Carriage Repair 4310
Remove, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) and GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879, G879) 4310
Disassemble 4322
Clean and Inspect 4331
Assemble 4332
Install 4333
Hang-On Sideshift Carriage Repair 4335
Remove 4335
Disassemble Carriage 4337
Clean and Inspect 4340
Assemble 4340
Install 4343
Fork Positioner 4346
Two-Stage Mast With Limited Free-Lift Repair 4347
Remove 4347
Disassemble 4350
Clean and Inspect 4353
Assemble 4371
Install, Lift Truck ModelsGLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4373
Install, Lift Trucks ModelsGLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818) GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879, G879), and ERC35-55HG (ERC70-120HH) (C839) 4375
Header Hose Alignment 4386
Two-Stage Mast With Full Free-Lift Repair 4397
Remove 4397
Disassemble 4399
Clean and Inspect 4410
Assemble 4411
Install, Lift Truck ModelsGLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) 4413
Install, Lift Trucks ModelsGLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818) and ERC35-55HG (ERC70-120HH) (C839) 4416
Header Hose Installation and Adjustment 4420
Installation 4420
Adjustment 4421
Three-Stage Mast With Full Free-Lift Repair 4422
Remove 4422
Disassemble 4424
Clean and Inspect 4454
Assemble 4456
Install, Lift Truck ModelsGLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) and GLP/GDP60VX, GLP/GDP70VX, (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4459
Install, Lift Trucks ModelsGLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818), GC/GLC/GDC60VX, GC/GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879, G879), and ERC35-55HG (ERC70-120HH) (C839) 4464
Header Hose Alignment for GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813), and ERC35-55HG (ERC70-120HH) (C839) 4471
Header Hose Alignment for GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) and GC/GLC/GDC60VX, GC/GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879, G879) 4478
Mast Operation Check 4482
Tilt Cylinder Adjustment 4483
Lift Chains Adjustment 4483
Mast Adjustments 4485
Load Roller Adjustment 4485
Mast Side Kicking Adjustment 4487
Shimming The Mast Mounting Pin, Lift Truck Models GP/GLP/GDP080, 090, 100, 110, 120VX (F813, G813, H813, K813) 4488
Carriage Adjustments 4490
Series Code / Model Designation Reference Table 4491
524265342-4000YRM1250-(09-2018)-US-EN 4495
Safety Procedures When Working Near Mast 4501
Fork Replacement 4503
Remove, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012 4503
Remove, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner 4505
Remove, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017GLC40, 45, 55VX, GLC55SVX (GC/GLC080, 100, 120VX, GC/GLC80, 100VXBCS, GC/GLC120SVX, GC/GLC120VXPRS (G818) and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX (K813) 4506
Install, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012 4507
Install, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner 4508
Install, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017 GLC40, 45, 55VX, GLC55SVX (GC/GLC080, 100, 120VX, GC/GLC80, 100VXBCS, GC/GLC120SVX, GC/GLC120VXPRS (G818) and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX (K813) 4509
Checks, Lift Trucks Not Equipped With Fork Positioner Or Equipped With Fork Positioner Before August, 2012 4509
Checks, Lift Truck Models Equipped With Fork Positioner and Manufactured After March, 2017GLC40, 45, 55VX, GLC55SVX (GC/GLC080, 100, 120VX, GC/GLC80, 100VXBCS, GC/GLC120SVX, GC/GLC120VXPRS (G818) and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX (K813) 4511
Checks, Lift Trucks Manufactured After August, 2012 And Equipped With Fork Positioner 4511
Fixed Carriage Replacement 4513
Remove, Carriage With Hook Forks 4513
Remove, Carriage With Pin Type Forks Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4522
Install, Carriage With Hook Forks 4523
Install, Carriage With Pin Type Forks Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4523
Disconnecting Attachment Hydraulic Quick Disconnect Hoses 4524
Connecting Attachment Hydraulic Quick Disconnect Hoses 4524
Integral Sideshift Carriage Repair 4525
Remove, for lift truck models ERC35-55HG (ERC70-120HH) (C839), GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818) and GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) 4525
Disassemble 4525
Clean and Inspect 4528
Assemble 4528
Install, for lift truck models ERC35-55HG (ERC70-120HH) (C839), GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818) and GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) 4529
Hang On Sideshift Carriage Repair 4529
Remove, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) and GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 4529
Disassemble 4541
Clean and Inspect 4550
Assemble 4551
Install 4552
Bolzoni Hang-On Sideshift Carriage Repair 4554
Remove 4554
Disassemble Carriage 4556
Clean and Inspect 4559
Assemble 4559
Install 4562
Fork Positioner 4564
Two-Stage Mast With Limited Free-Lift Repair 4565
Remove 4565
Disassemble 4569
Clean and Inspect 4572
Assemble 4589
Install, Lift Truck ModelsGLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4591
Install, Lift Trucks ModelsGLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818) GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879), and ERC35-55HG (ERC70-120HH) (C839) 4592
Header Hose Alignment 4604
Two-Stage Mast With Full Free-Lift Repair 4614
Remove 4614
Disassemble 4616
Clean and Inspect 4628
Assemble 4629
Install, Lift Truck ModelsGLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) 4631
Install, Lift Trucks ModelsGLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818) and ERC35-55HG (ERC70-120HH) (C839) 4634
Header Hose Installation and Adjustment 4638
Installation 4638
Adjustment 4638
Three-Stage Mast With Full Free-Lift Repair 4639
Remove 4639
Disassemble 4641
Clean and Inspect 4671
Assemble 4672
Install, Lift Truck ModelsGLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813) and GLP/GDP60VX, GLP/GDP70VX, (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 4676
Install, Lift Trucks ModelsGLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818), GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879), and ERC35-55HG (ERC70-120HH) (C839) 4681
Header Hose Alignment for GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818, G818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813, K813), and ERC35-55HG (ERC70-120HH) (C839) 4688
Header Hose Alignment for GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) and GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 4694
Mast Operation Check 4698
Tilt Cylinder Adjustment 4698
Lift Chains Adjustment 4699
Mast Adjustments 4700
Load Roller Adjustment 4700
Mast Side Kicking Adjustment 4702
Shimming The Mast Mounting Pin, Lift Truck Models GP/GLP/GDP080, 090, 100, 110, 120VX (F813, G813, H813, K813) 4703
Carriage Adjustments 4706
524288189-0100YRM1316-(01-2022)-US-EN 4709
General 4713
Description 4714
Hood, Seat, Dash, and Side Covers Replacement 4716
Remove 4716
Install 4722
Steering Column 4726
Description 4726
Steering Column Repair 4726
Remove 4726
Disassemble 4727
Clean 4729
Inspect 4729
Assemble 4729
Install 4729
LPG Tank and Bracket Replacement 4729
Counterweight Replacement 4730
Remove 4730
Install 4731
Tow Pin, Remove and Install 4733
Overhead Guard Replacement 4734
Remove 4734
Install 4735
LED Tail, Backup, and Brake Lights, Replace 4736
Operator Restraint System Replacement 4737
Description 4737
Engine Replacement 4739
Remove Engine Only 4739
Install Engine only 4765
Remove Engine and Transmission 4768
Install Engine and Transmission 4770
Electronic Throttle Replacement 4774
Cummins 4 5L Diesel Engine With Electronic Throttle 4774
Remove 4774
Install 4778
Pull Actuator Linkage Adjustment 4780
Low Idle Adjustment 4780
Throttle Pedal and Cable Adjustment 4781
Cummins 4 5L Diesel Engine 4781
Exhaust System Repair 4783
GM 4 3L Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 4783
PSI 4 3L Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879) 4783
Cummins QSB 3 3L Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879) 4783
Remove 4783
Inspect 4783
Install 4786
Cummins 4 5L Diesel Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879) 4786
Remove 4786
Inspect 4788
Install 4788
Kubota 3 8L Diesel Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (E879) 4788
Remove 4788
Inspect 4791
Install 4791
Kubota 3 8L Diesel Engine w/DPF for Lift Truck Models GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879, G879) 4791
Remove 4791
Inspect 4794
Install 4794
Kubota 3 8L Diesel Engine w/DOC for Lift Truck Model GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879, G879) 4794
Remove 4794
Inspect 4797
Install 4797
Cooling System 4798
Description 4798
Hydraulic Filter Assembly Repair 4799
Remove 4799
Disassemble 4799
Clean 4800
Inspect 4800
Assemble 4800
Install 4800
Fuel and Hydraulic Tanks Repair 4801
Inspect 4801
Clean 4801
Steam Method of Cleaning 4801
Chemical Solution Method of Cleaning 4802
Additional Preparations for Repair 4803
Small Leaks, Repair 4803
Large Leaks, Repair 4803
Preparations for Use After Repair 4803
Safety Labels 4804
524288189-0100YRM1316-(11-2017)-US-EN 4811
General 4815
Description 4815
Hood, Seat, Dash, and Side Covers Replacement 4816
Remove 4817
Install 4822
Steering Column 4825
Description 4825
Steering Column Repair 4825
Remove 4825
Disassemble 4827
Clean 4828
Inspect 4828
Assemble 4828
Install 4828
LPG Tank and Bracket Replacement 4828
Counterweight Replacement 4828
Remove 4829
Install 4830
Tow Pin, Remove and Install 4832
Overhead Guard Replacement 4832
Remove 4832
Install 4833
LED Tail, Backup, and Brake Lights, Replace 4834
Operator Restraint System Replacement 4834
Description 4835
Engine Replacement 4836
Remove Engine Only 4836
Install Engine only 4858
Remove Engine and Transmission 4862
Install Engine and Transmission 4865
Electronic Throttle Replacement 4867
Cummins 4 5L Diesel Engine With Electronic Throttle 4867
Remove 4867
Install 4871
Pull Actuator Linkage Adjustment 4873
Low Idle Adjustment 4873
Throttle Pedal and Cable Adjustment 4873
Cummins 4 5L Diesel Engine 4874
Exhaust System Repair 4875
GM 4 3L Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 4876
PSI 4 3L Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879) 4876
Cummins QSB 3 3L Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879) 4876
Remove 4876
Inspect 4876
Install 4878
Cummins 4 5L Diesel Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879) 4878
Remove 4878
Inspect 4879
Install 4879
Kubota 3 8L Diesel Engine for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (E879) 4881
Remove 4881
Inspect 4881
Install 4882
Kubota 3 8L Diesel Engine w/DPF for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879) 4883
Remove 4883
Inspect 4885
Install 4885
Kubota 3 8L Diesel Engine w/DOC for Lift Truck Model GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (F879) 4885
Remove 4885
Inspect 4886
Install 4886
Cooling System 4889
Description 4890
Hydraulic Filter Assembly Repair 4890
Remove 4890
Disassemble 4890
Clean 4890
Inspect 4891
Assemble 4891
Install 4891
Fuel and Hydraulic Tanks Repair 4891
Inspect 4892
Clean 4892
Steam Method of Cleaning 4892
Chemical Solution Method of Cleaning 4893
Additional Preparations for Repair 4894
Small Leaks, Repair 4894
Large Leaks, Repair 4894
Preparations for Use After Repair 4894
Safety Labels 4894
524288194-1300YRM1317-(03-2020)-US-EN 4901
Transmission Repair 4905
Remove 4905
Torque Converter, Remove 4905
Disassemble 4906
Clean and Inspect 4955
Housings 4955
Oil Seals and Gaskets 4955
Bearings 4955
Gears and Shafts 4956
Assemble 4956
Torque Converter, Install 4997
Install 4998
Control Valve Repair 4999
Remove 4999
Disassemble 4999
Clean 5001
Inspect 5001
Assemble 5001
Install 5002
Torque Specification 5003
524288194-1300YRM1317-(06-2021)-US-EN 5005
Transmission Repair 5009
Remove 5009
Torque Converter, Remove 5009
Disassemble 5010
Clean and Inspect 5061
Housings 5061
Oil Seals and Gaskets 5061
Bearings 5061
Gears and Shafts 5062
Assemble 5062
Torque Converter, Install 5104
Install 5105
Control Valve Repair 5106
Remove 5106
Disassemble 5106
Clean 5108
Inspect 5108
Assemble 5108
Install 5109
Torque Specification 5110
524288199-1400YRM1318-(06-2021)-US-EN 5113
General 5117
Identification Plate 5117
Drive Axle Removal 5117
Planetary Reduction Gear Repair 5125
Clean and Inspect 5132
Brake Repair 5140
Clean and Inspect 5147
Wet Brake Noise Reduction 5158
General 5158
Adding Additive To Transmission 5158
Differential Repair 5160
Clean and Inspect 5169
Bevel Pinion 5181
Clean and Inspect 5185
Drive Axle Installation 5196
Special Tools 5204
Torque Specifications 5205
524288199-1400YRM1318-(09-2018)-US-EN 5207
General 5211
Identification Plate 5211
Drive Axle Removal 5211
Planetary Reduction Gear Repair 5218
Clean and Inspect 5226
Brake Repair 5233
Clean and Inspect 5241
Wet Brake Noise Reduction 5251
General 5251
Adding Additive To Transmission 5251
Differential Repair 5252
Clean and Inspect 5262
Bevel Pinion 5274
Clean and Inspect 5278
Drive Axle Installation 5288
Special Tools 5295
Torque Specifications 5295
524288204-8000YRM1319-(12-2018)-US-EN 5299
General 5305
Serial Number Data 5305
How to Move Disabled Lift Truck 5306
How to Tow Lift Truck 5306
How to Put Lift Truck on Blocks 5307
How to Raise Drive Tires 5307
How to Raise Steering Tires 5307
How to Clean a Lift Truck 5308
Maintenance Schedule 5309
Maintenance Procedures Every 8 Hours or Daily 5328
How to Make Checks With Engine Stopped 5329
Tires and Wheels 5329
Safety Labels 5329
Mast, Carriage, Lift Chains, Header Hoses, Attachment 5330
Operator Restraint System 5330
Emergency Locking Retractor (ELR) 5330
Adjust Seat – Full Suspension 5331
Adjust Seat – Internal Suspension 5333
Hood and Seat Latches 5333
Engine Compartment 5334
Paper Application 5334
Fuel, Oil, and Coolant Leaks, Check 5334
Hydraulic Hoses 5335
Coolant Hoses 5335
Steering Column Gas Cylinder 5335
Transmission 5335
Hydraulic System Oil 5335
Engine Oil 5337
Air Filter 5341
Forks 5341
Remove 5341
Inspect 5342
Install 5342
Adjust 5343
Hang On Sideshift Carriage 5343
How to Make Checks With Engine Running 5344
Indicator Lights, Horn, Fuses, and Relays 5344
Service Brakes 5346
Brake Oil Level 5346
Operation, Check 5347
Parking Brake 5347
Engine Oil Pressure 5347
Cooling System 5347
Steering System 5348
Control Levers and Pedals 5348
Lift System, Operate 5349
Air Filter 5349
Fuel/Water Separator Filter, Cummins 4 5L and QSB 3 3L Diesel Engine 5349
First Service After First 100 Hours of Operation 5349
GM 4 3L Engine Oil and Oil Filter 5350
Cummins 4 5L and QSB 3 3L Engine Oil and Oil Filter 5350
Maintenance Procedures Every 250 Hours or 6 Months 5350
GM 4 3L Engine Oil and Oil Filter Change 5350
Drive Belt 5351
GM 4 3L Engine 5351
Fan and Alternator Drive Belt 5351
Drain Tar From LPG Regulator 5352
Drain Tar From LPG Converter 5353
Cleaning Carbon Buildup From Intake Valves – GM 4 3L LPG Engine 5354
Maintenance Procedures Every 500 Hours or 6 Months 5355
Hydraulic System Oil 5356
Hydraulic Tank Breather 5358
Inspect 5358
Battery 5359
Cummins 4 5L and QSB 3 3L Engine Oil and Oil Filter 5359
Fuel/Water Separator Filter Replacement, Cummins 4 5L and QSB 3 3L Engine 5360
Remove 5360
Install 5360
Final Fuel Filter Replacement (Cummins QSB 3 3L Engine) 5362
Priming the Fuel System (Cummins 4 5L and QSB 3 3L Engine) 5363
Controlled Venting 5363
Manual Bleeding 5363
Low Idle Speed Adjustment, Cummins 4 5L Engine Only 5363
Drive Belt 5364
Cummins 4 5L and QSB 3 3L Diesel Engine 5364
Fan and Alternator Drive Belt 5364
Clean Debris From Radiator Core 5365
Transmission Oil, Breather, and Wet Brake Axle Oil Level Check 5365
Wet Brake Center Body Oil Level Check 5366
Forks 5370
Mast Lubrication 5370
Header Hose Checks 5375
Lift Chain Lubrication 5375
Tilt Cylinder Lubrication 5375
Master Brake Cylinder Rod End Pin Lubrication 5376
Manual Hydraulic Levers Lubrication 5377
Brake Oil 5377
Tie Rod Lubrication 5378
Parking Brake Adjustment 5378
Maintenance Procedures Every 1000 Hours or 6 Months 5379
Valve Clearance, Check and Adjust 5379
Ignition System 5379
GM 4 3L Engine 5379
LPG Fuel Filter Element Replace, GM 4 3L Engine 5379
Remove 5379
Install 5380
In-Line Filter Replacement, Cummins 4 5L Engine 5380
Remove 5380
Install 5381
Lift Chains Wear Check 5382
Lift Chain Lubrication 5382
Hang On Sideshift Carriage, Check Sliding Surfaces 5383
Steering Axle Spindle Bearings 5386
Control Levers and Pedals 5387
Inspect Engine Electrical System, Connectors 5387
Transmission Oil, Filter, Breather Change and Wet Brake Drive Axle Oil Change 5388
Parking Brake Lever Lubrication, Wet Brake Axle 5392
Normal Operating Environment 5392
Heavy Duty or Contaminated Environment 5393
Remove 5393
Clean and Inspect 5394
Install 5394
Maintenance Procedures Every 2000 Hours or Annually 5394
Hydraulic System 5395
Hydraulic Filter Assembly, Replace 5395
Hydraulic Tank Breather, Replace 5396
Ignition System: Distributor Cap, Rotor, and Spark Plug Wires 5396
Cooling System Check 5396
Air Filter 5398
Oxygen Sensor, GM 4 3L Engine Equipped With GFI Installed 5400
LPG Regulator Fuel Filter, GM 4 3L Engines with GFI Installed 5401
Remove 5401
Install 5402
Gasoline Fuel Filter 5402
Remove and Replace 5402
LPG Fuel Injector, GM 4 3L Engines with GFI Installed 5403
Gasoline Fuel Injector, GM Engines 5403
Fuel Injector, Cummins 4 5L and QSB 3 3L Engine 5403
Forks 5403
Brake Oil (Master Cylinder), Change 5403
Test Regulator PressureLPG/GAS 5404
Check Throttle Shaft for Sticking 5404
Inspect Exhaust Manifold and Piping for Leaks 5404
Transmission Automatic Clutch Calibration 5404
Brake System Accumulator 5404
Valve Clearance, Check and Adjust for Cummins QSB 3 3L Diesel Engine 5404
Wheel Bearings 5405
Steer Wheels, Lubrication 5405
Maintenance Procedures Every 4000 Hours or 2 Years 5405
Hydraulic Oil, Replace 5406
Valve Clearance, Check and Adjust for Cummins 4 5L Diesel Engine 5408
Safety Procedures When Working Near Mast 5410
Fuel Filter Water Removal 5413
Hood Latch Check 5413
Lift Chain Adjustments 5414
Jump-Starting the Lift Truck 5416
Jump-Starting Using a Battery Charger 5416
Jump-Starting a Lift Truck Using Another Lift Truck 5416
Welding Repairs 5417
Overhead Guard Changes 5417
Wheel and Tire Replacement 5418
General 5418
Solid Rubber Tire, Change 5418
Remove and Install Tire on Wheel 5418
Adhesives and Sealants 5420
524288212-8000YRM1320-(06-2019)-US-EN 5423
Lift Truck Lifting Capacity 5427
Counterweight Weights 5427
Tire Sizes 5427
Capacities 5428
Electrical System 5435
Transmission Oil Pressures 5436
Hydraulic System Relief Pressures 5440
Steering System 5441
Stall Speeds (in RPM ±100 rpm) 5442
GM 4 3L Gas GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879) 5442
GM 4 3L LPG GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879) 5442
GM 4 3L Gas GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878) 5442
GM 4 3L LPG GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878) 5442
Cummins 4 5L Diesel GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879) 5443
Cummins QSB 3 3L Diesel GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (D879) 5443
Cummins 4 5L Diesel GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878) 5443
Cummins QSB 3 3L Diesel GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) 5443
Mast Speeds 5444
Tilt Angles 5445
Front End Equipment – Mast Creep 5446
Mast Creep 5446
Engine Specifications 5446
Torque Specifications 5448
Frame 5448
Mast, Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879) 5448
Mast, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878) 5449
Hang On Sideshift Carriage With Fork Positioner, Lift Truck Models Manufactured After August, 2012GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) 5449
Steering System 5449
Transmission 5450
Engine – GM 4 3L 5450
Engine – Cummins 4 5L and QSB 3 3L Diesel 5451
524294873-1300YRM1343-(06-2021)-US-EN 5453
Transmission Repair 5457
Remove 5457
Torque Converter, Remove 5457
Disassemble 5459
Clean and Inspect 5500
Housings 5500
Oil Seals and Gaskets 5500
Bearings 5500
Gears and Shafts 5501
Assemble 5501
Torque Converter, Install 5539
Install 5540
Control Valve Repair 5541
Remove 5541
Disassemble 5541
Control Valve Assembly 5541
Control Valve Body 5541
Clean 5544
Inspect 5544
Assemble 5544
Control Valve Body 5544
Control Valve Assembly 5545
Install 5545
Torque Specification 5547
524294873-1300YRM1343-(11-2019)-US-EN 5549
Transmission Repair 5553
Remove 5553
Torque Converter, Remove 5553
Disassemble 5554
Clean and Inspect 5594
Housings 5594
Oil Seals and Gaskets 5594
Bearings 5595
Gears and Shafts 5595
Assemble 5595
Torque Converter, Install 5633
Install 5634
Control Valve Repair 5635
Remove 5635
Disassemble 5635
Control Valve Assembly 5635
Control Valve Body 5635
Clean 5638
Inspect 5638
Assemble 5638
Control Valve Body 5638
Control Valve Assembly 5638
Install 5639
Torque Specification 5641
524294878-2100YRM1328-(06-2021)-US-EN 5643
General 5647
Safety Procedures When Working Near Mast 5647
Tilt Cylinder Repair 5650
Remove 5650
Disassemble 5654
Clean 5656
Inspect 5656
Assemble 5656
Install 5658
Tilt Cylinders, Adjust 5660
Tilt Cylinder Leak Check 5662
Lift Cylinder Repair 5663
Remove 5663
Disassemble 5672
Clean 5675
Inspect 5675
Assemble, Lift Truck Models and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879, G879) 5675
Assemble, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5675
Install, Lift Truck Models and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879, G879) 5676
Install, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5676
Free-Lift Cylinder Repair 5678
Remove 5678
Disassemble 5684
Clean 5686
Inspect 5686
Assemble, Lift Truck Models and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 5687
Assemble, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5687
Install, Lift Truck Models and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 5687
Install, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5688
Sideshift Cylinder Repair 5689
Remove 5689
Disassemble 5690
Clean 5693
Inspect 5693
Assemble 5694
Install 5695
Bolzoni Sideshift Cylinder Repair 5696
Remove 5696
Disassemble 5696
Clean 5697
Inspect 5697
Assemble 5698
Install 5698
Fork Positioner Cylinder Repair 5699
Remove 5699
Disassemble 5702
Clean 5706
Inspect 5706
Assemble 5707
Install 5708
Lift Cylinder Leak Check 5710
Seal Kit Installation 5711
External Installation (Seal and Back-Up Ring) 5711
Internal Installation (Piston Rod Assembly) 5711
Special Tools 5712
Torque Specifications 5713
For Lift Truck Models GC/GLC/GDC60VX, GC/GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879, G879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 5713
For Lift Truck Model GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5713
524294878-2100YRM1328-(09-2018)-US-EN 5715
General 5719
Safety Procedures When Working Near Mast 5719
Tilt Cylinder Repair 5721
Remove 5721
Disassemble 5726
Clean 5728
Inspect 5728
Assemble 5728
Install 5730
Tilt Cylinders, Adjust 5732
Tilt Cylinder Leak Check 5733
Lift Cylinder Repair 5734
Remove 5734
Disassemble 5744
Clean 5747
Inspect 5747
Assemble, Lift Truck Models and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 5747
Assemble, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5747
Install, Lift Truck Models and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 5748
Install, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5748
Free-Lift Cylinder Repair 5749
Remove 5749
Disassemble 5755
Clean 5757
Inspect 5757
Assemble, Lift Truck Models and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 5758
Assemble, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5758
Install, Lift Truck Models and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878)GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) 5758
Install, Lift Truck Models GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5759
Sideshift Cylinder Repair 5760
Remove 5760
Disassemble 5761
Clean 5764
Inspect 5764
Assemble 5765
Install 5766
Bolzoni Sideshift Cylinder Repair 5767
Remove 5767
Disassemble 5767
Clean 5768
Inspect 5768
Assemble 5769
Install 5769
Fork Positioner Cylinder Repair 5769
Remove 5770
Disassemble 5773
Clean 5777
Inspect 5777
Assemble 5778
Install 5779
Lift Cylinder Leak Check 5780
Seal Kit Installation 5780
External Installation (Seal and Back-Up Ring) 5780
Internal Installation (Piston Rod Assembly) 5781
Special Tools 5782
Torque Specifications 5783
For Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) 5783
For Lift Truck Model GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (A909, B909) 5783
550073240-1900YRM1620-(01-2023)-US-EN 5787
Proper Flushing after Major Hydraulic Repairs 5793
Introduction 5793
The Phases of Wear 5793
Causes of Hydraulic System Failure 5793
Progression of Contaminant Caused Hydraulic System Failure 5794
Hydraulic System Flushing Techniques 5794
Double Oil and Filter Change 5794
Mechanical Cleaning 5795
Cleaning of Components 5795
How to Clean Tubes and Hoses 5795
Filter Caddy 5795
Start-Up Procedure for Cleaned System 5796
Contaminated Oil Coolers 5796
Additional Filter Caddy Functions 5797
How to Handle Different Fluids 5797
Water Removal Filters 5797
Fluid Conditioning and System Flushing Procedures 5798
Operation of the Filter Caddy 5798
Filter Caddy operation 5798
Fluid Conditioning Procedure 5798
Filter Caddy Start-Up 5799
System Flushing Procedure 5799
Component Cleaning Procedure 5800
Reservoir Cleaning Procedure 5800
Cylinder Cleaning Procedure 5800
Hose and Tube Cleaning Procedure 5800
Valve Cleaning Procedure 5801
Front-End Attachment Cleaning Procedure 5802
System Flushing Procedure 5802
Filter Caddy Start-Up 5803
System Start-Up and Flushing 5803
Reservoir Fluid Cleaning Times 5804
Dealing With Different Fluid Types 5805
Cleaning Procedure After Switching Fluids (Cross Contamination Flushing) 5805
Filter Caddy Maintenance 5805
Servicing the Strainer 5805
DC Motor 5805
Hydraulic Oil Sampling Method and Procedure 5806
Hydraulic Oil Sampling Method 5806
Objective 5806
General Guidelines 5806
Synopsis 5807
Hydraulic Oil Analysis Report Guidelines 5808
Sampling Conditions 5808
Equipment 5808
Sampling Procedure 5809
Hydraulic Oil Sampling 5809
Sample Labeling 5809
Results Documentation 5809
550073240-1900YRM1620-(03-2020)-US-EN 5811
Proper Flushing after Major Hydraulic Repairs 5815
Introduction 5815
The Phases of Wear 5815
Causes of Hydraulic System Failure 5815
Progression of Contaminant Caused Hydraulic System Failure 5816
Hydraulic System Flushing Techniques 5816
Double Oil and Filter Change 5816
Mechanical Cleaning 5817
Cleaning of Components 5817
How to Clean Tubes and Hoses 5817
Filter Caddy 5817
Start-Up Procedure for Cleaned System 5818
Contaminated Oil Coolers 5818
Additional Filter Caddy Functions 5818
How to Handle Different Fluids 5818
Water Removal Filters 5819
Fluid Conditioning and System Flushing Procedures 5819
Operation of the Filter Caddy 5819
Filter Caddy operation 5819
Fluid Conditioning Procedure 5820
Filter Caddy Start-Up 5820
System Flushing Procedure 5821
Component Cleaning Procedure 5821
Reservoir Cleaning Procedure 5821
Cylinder Cleaning Procedure 5821
Hose and Tube Cleaning Procedure 5822
Valve Cleaning Procedure 5822
Front-End Attachment Cleaning Procedure 5823
System Flushing Procedure 5823
Filter Caddy Start-Up 5824
System Start-Up and Flushing 5824
Reservoir Fluid Cleaning Times 5825
Dealing With Different Fluid Types 5825
Cleaning Procedure After Switching Fluids (Cross Contamination Flushing) 5825
Filter Caddy Maintenance 5826
Servicing the Strainer 5826
DC Motor 5826
Hydraulic Oil Sampling Method and Procedure 5826
Hydraulic Oil Sampling Method 5826
Objective 5826
General Guidelines 5826
Synopsis 5827
Hydraulic Oil Analysis Report Guidelines 5828
Sampling Conditions 5829
Equipment 5829
Sampling Procedure 5829
Hydraulic Oil Sampling 5829
Sample Labeling 5830
Results Documentation 5830

S.V 06/24